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Automation Risk Analysis

Will “Chassis Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Chassis Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Chassis Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • SAP software
  • Tolerance analysis software
  • Microsoft Excel
  • Skype
  • Microsoft Word
  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Statistical process control SPC data collection devices
  • Microsoft SharePoint
  • Atlassian JIRA
  • Dassault Systemes CATIA
  • R
  • Microsoft Office software
  • Apache Hive
  • FileMaker Pro
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • IBM Notes
  • Label inspection systems
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Mastercam Design
  • IBM Lotus Notes
  • Claude (Anthropic)
  • Inspection marking systems
  • DeepSeek
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Microsoft PowerPoint
  • Minitab
  • Database software
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • The MathWorks MATLAB
  • Microsoft Visio
  • Gemini (Google)
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Structured query language SQL
  • Cognex Vision AI
  • Microsoft Outlook
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • Data analysis software
  • Apache Pig
  • Extensible markup language XML
  • Qwen (Alibaba)
  • Medical condition coding software
  • ABB AI Robotics
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • Data entry software
  • Nova (Amazon)
  • Computer assisted design software
  • Microsoft Access
  • Linear or mixed signal equipment
  • Digital multimeters
  • Accelerometers
  • Hipot testers
  • Gloss meters
  • Mass flow leak testers
  • Creep and stress relaxation testers
  • Measuring microscopes
  • Verisurf Master3DGage
  • Shear testers
  • Resistivity meters
  • Shock testers
  • Forklifts
  • Penetrant flaw detectors
  • Strain gauges
  • Hardness testers
  • Frequency meters
  • Conductivity meters
  • Holographic interferometers
  • Optical comparators
  • Manufacturing defect analyzers MDA
  • Coordinate measuring machines CMM
  • Industrial bench scales
  • Calipers
  • Compression testers
  • Force transducers
  • Color spectrometers
  • Frequency counters
  • Direct current DC power testers
  • Utrasonic flaw detectors
  • Viscometers
  • Return loss calibrator RLC passive component testers
  • Bit error rate testers BERT
  • Magnetic induction acceleration instruments
  • In-circuit testers
  • Printed circuit board PCB testers
  • Capacitive acceleration instruments
  • Pulse generators
  • Resonance acceleration instruments
  • Eddy current probes
  • Metallurgical microscopes
  • Sorting machines
  • Multimeters
  • Plug gauges
  • Sampling oscilloscopes
  • Laser thickness gauges
  • Pin gauges
  • Thread gauges
  • Null-balance acceleration instruments
  • Power meters
  • Optical gauges
  • Hydraulic pumps
  • Height gauges
  • Digital resistance thermometers
  • Micrometers
  • Bubble leak testers
  • Magnetic particle flaw detectors
  • Resistance meters
  • Overhead cranes
  • Personal computers
  • Hydraulic lifts
  • Laser shearography flaw detectors
  • Digital resistance meters
  • Radiographic flaw detectors
  • Logic test systems
  • Calorimetric leak testers
  • Eddy current flaw detectors
  • Vibration and shaker systems
  • Impact hammers
  • Moisture meters
  • Function generators
  • Verisurf CMM Master
  • Ammeters
  • Backplane testers
  • Fatigue testers
  • Digital voltmeters DVM
  • Beta gauges
  • Impact toughness testers
  • Verisurf 3Dgage
  • Plotters
  • Pi tapes
  • Ductility testers
  • Depth gauges
  • Signal generators
  • Tensile testers
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Environmental chambers

Alternative Job Titles