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Automation Risk Analysis

Will “Chassis Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Chassis Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Chassis Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Data entry software
  • Microsoft SharePoint
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Computer-aided inspection software
  • Verisurf Metrology
  • Gemini (Google)
  • Cognex Vision AI
  • Siemens Industrial AI
  • Inspection marking systems
  • Autodesk AutoCAD
  • DeepSeek
  • Mastercam Design
  • Sight Machine AI
  • IBM Notes
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Minitab
  • Label inspection systems
  • Computer assisted design software
  • R
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Microsoft PowerPoint
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Dassault Systemes SolidWorks
  • Extensible markup language XML
  • Database software
  • Atlassian JIRA
  • Claude (Anthropic)
  • Microsoft Access
  • Structured query language SQL
  • Microsoft Visio
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Nova (Amazon)
  • SAP software
  • Tolerance analysis software
  • Microsoft Outlook
  • The MathWorks MATLAB
  • Skype
  • Design of experiments DOE software
  • Apache Hive
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Apache Pig
  • Microsoft Word
  • Data analysis software
  • IBM Lotus Notes
  • Qwen (Alibaba)
  • Selenium
  • Utrasonic flaw detectors
  • Pin gauges
  • Radiographic flaw detectors
  • Optical comparators
  • Vibration and shaker systems
  • Shock testers
  • Bit error rate testers BERT
  • Eddy current probes
  • Compression testers
  • Verisurf 3Dgage
  • Verisurf CMM Master
  • Eddy current flaw detectors
  • Frequency counters
  • Gloss meters
  • Hipot testers
  • Calorimetric leak testers
  • Multimeters
  • Printed circuit board PCB testers
  • In-circuit testers
  • Overhead cranes
  • Personal computers
  • Sorting machines
  • Hydraulic pumps
  • Optical gauges
  • Moisture meters
  • Digital multimeters
  • Linear or mixed signal equipment
  • Accelerometers
  • Depth gauges
  • Resonance acceleration instruments
  • Frequency meters
  • Ductility testers
  • Plug gauges
  • Verisurf Master3DGage
  • Continuity testers
  • Beta gauges
  • Magnetic particle flaw detectors
  • Laser shearography flaw detectors
  • Calipers
  • Height gauges
  • Strain gauges
  • Penetrant flaw detectors
  • Signal generators
  • Piezoelectric acceleration instruments
  • Function generators
  • Plotters
  • Power meters
  • Conductivity meters
  • Impact hammers
  • Laser thickness gauges
  • Hardness testers
  • Resistance meters
  • Direct current DC power testers
  • Sampling oscilloscopes
  • Shear testers
  • Holographic interferometers
  • Micrometers
  • Measuring microscopes
  • Environmental chambers
  • Null-balance acceleration instruments
  • Color spectrometers
  • Digital voltmeters DVM
  • Backplane testers
  • Pulse generators
  • Ammeters
  • Return loss calibrator RLC passive component testers
  • Magnetic induction acceleration instruments
  • Manufacturing defect analyzers MDA
  • Metallurgical microscopes
  • Logic test systems
  • Viscometers
  • Digital resistance meters
  • Bubble leak testers
  • Hydraulic lifts
  • Capacitive acceleration instruments
  • Industrial bench scales
  • Fatigue testers
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Digital resistance thermometers
  • Thread gauges
  • Pi tapes
  • Force transducers
  • Impact toughness testers
  • Coordinate measuring machines CMM
  • Resistivity meters
  • Forklifts
  • Tensile testers

Alternative Job Titles