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Automation Risk Analysis

Will “Safety Equipment Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Safety Equipment Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Safety Equipment Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

Technologies & Software

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  • Siemens Industrial AI
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  • Nova (Amazon)
  • Gemini (Google)
  • Dassault Systemes CATIA
  • SAP software
  • Microsoft Access
  • Verisurf Metrology
  • Microsoft SharePoint
  • Data analysis software
  • Structured query language SQL
  • Mistral (Mistral AI)
  • DeepSeek
  • The MathWorks MATLAB
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • Minitab
  • R
  • Selenium
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • IBM Notes
  • ChatGPT (OpenAI)
  • Data entry software
  • Autodesk AutoCAD
  • Microsoft Word
  • Database software
  • Inspection marking systems
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Llama (Meta)
  • Rockwell Automation AI
  • Computer assisted design software
  • Computer-aided inspection software
  • Atlassian JIRA
  • Mastercam Design
  • Microsoft Visio
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • ABB AI Robotics
  • Claude (Anthropic)
  • Medical condition coding software
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Coordinate measuring machine software
  • FileMaker Pro
  • Calipers
  • In-circuit testers
  • Laser thickness gauges
  • Resonance acceleration instruments
  • Personal computers
  • Verisurf Master3DGage
  • Multimeters
  • Sorting machines
  • Verisurf CMM Master
  • Shock testers
  • Coordinate measuring machines CMM
  • Viscometers
  • Function generators
  • Digital multimeters
  • Metallurgical microscopes
  • Magnetic particle flaw detectors
  • Calorimetric leak testers
  • Mass flow leak testers
  • Micrometers
  • Digital resistance thermometers
  • Magnetic induction acceleration instruments
  • Backplane testers
  • Height gauges
  • Depth gauges
  • Bit error rate testers BERT
  • Resistivity meters
  • Accelerometers
  • Measuring microscopes
  • Signal generators
  • Impact hammers
  • Frequency meters
  • Linear or mixed signal equipment
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Bubble leak testers
  • Ammeters
  • Manufacturing defect analyzers MDA
  • Environmental chambers
  • Gloss meters
  • Optical gauges
  • Hipot testers
  • Hydraulic pumps
  • Pin gauges
  • Capacitive acceleration instruments
  • Logic test systems
  • Beta gauges
  • Eddy current probes
  • Sampling oscilloscopes
  • Compression testers
  • Resistance meters
  • Utrasonic flaw detectors
  • Pulse generators
  • Forklifts
  • Radiographic flaw detectors
  • Digital resistance meters
  • Plotters
  • Force transducers
  • Penetrant flaw detectors
  • Digital voltmeters DVM
  • Impact toughness testers
  • Holographic interferometers
  • Continuity testers
  • Vibration and shaker systems
  • Hardness testers
  • Plug gauges
  • Ductility testers
  • Power meters
  • Return loss calibrator RLC passive component testers
  • Overhead cranes
  • Fatigue testers
  • Direct current DC power testers
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Strain gauges
  • Tensile testers
  • Moisture meters
  • Pi tapes
  • Hydraulic lifts
  • Industrial bench scales
  • Optical comparators
  • Thread gauges
  • Laser shearography flaw detectors
  • Printed circuit board PCB testers
  • Conductivity meters
  • Eddy current flaw detectors
  • Frequency counters
  • Shear testers
  • Creep and stress relaxation testers

Alternative Job Titles