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Automation Risk Analysis

Will “Patcher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Patcher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Patcher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Grok (xAI)
  • Dassault Systemes CATIA
  • Microsoft Access
  • Mistral (Mistral AI)
  • Microsoft Visio
  • DeepSeek
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Apache Pig
  • Medical condition coding software
  • R
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Verisurf Metrology
  • ABB AI Robotics
  • Design of experiments DOE software
  • Computer-aided inspection software
  • SAP software
  • Claude (Anthropic)
  • Minitab
  • Nova (Amazon)
  • Rockwell Automation AI
  • Microsoft Outlook
  • Mastercam Design
  • Llama (Meta)
  • Microsoft Word
  • Computer assisted design software
  • Database software
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Data analysis software
  • Gemini (Google)
  • Apache Hive
  • IBM Lotus Notes
  • Atlassian JIRA
  • FileMaker Pro
  • Autodesk AutoCAD
  • Structured query language SQL
  • Data entry software
  • Extensible markup language XML
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Coordinate measuring machine software
  • Skype
  • Microsoft Excel
  • IBM Notes
  • Microsoft Office software
  • Selenium
  • Siemens Industrial AI
  • Label inspection systems
  • Tolerance analysis software
  • Inspection marking systems
  • The MathWorks MATLAB
  • Viscometers
  • Verisurf 3Dgage
  • Pi tapes
  • Continuity testers
  • Pin gauges
  • Environmental chambers
  • Logic test systems
  • Plug gauges
  • Magnetic particle flaw detectors
  • Height gauges
  • Ammeters
  • Bit error rate testers BERT
  • Shear testers
  • Digital voltmeters DVM
  • Resistance meters
  • Null-balance acceleration instruments
  • In-circuit testers
  • Calipers
  • Resonance acceleration instruments
  • Verisurf CMM Master
  • Forklifts
  • Capacitive acceleration instruments
  • Manufacturing defect analyzers MDA
  • Eddy current probes
  • Hipot testers
  • Utrasonic flaw detectors
  • Depth gauges
  • Digital resistance thermometers
  • Sampling oscilloscopes
  • Measuring microscopes
  • Return loss calibrator RLC passive component testers
  • Overhead cranes
  • Color spectrometers
  • Eddy current flaw detectors
  • Impact hammers
  • Conductivity meters
  • Verisurf Master3DGage
  • Sorting machines
  • Magnetic induction acceleration instruments
  • Personal computers
  • Laser shearography flaw detectors
  • Linear or mixed signal equipment
  • Fatigue testers
  • Gloss meters
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Function generators
  • Tensile testers
  • Resistivity meters
  • Direct current DC power testers
  • Optical gauges
  • Shock testers
  • Force transducers
  • Hydraulic pumps
  • Ductility testers
  • Metallurgical microscopes
  • Bubble leak testers
  • Beta gauges
  • Optical comparators
  • Mass flow leak testers
  • Holographic interferometers
  • Digital resistance meters
  • Micrometers
  • Pulse generators
  • Backplane testers
  • Power meters
  • Multimeters
  • Signal generators
  • Hardness testers
  • Creep and stress relaxation testers
  • Impact toughness testers
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Thread gauges
  • Penetrant flaw detectors
  • Frequency counters
  • Industrial bench scales
  • Laser thickness gauges
  • Plotters
  • Accelerometers
  • Radiographic flaw detectors
  • Calorimetric leak testers
  • Moisture meters
  • Frequency meters
  • Strain gauges
  • Compression testers
  • Vibration and shaker systems
  • Printed circuit board PCB testers

Alternative Job Titles