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Automation Risk Analysis

Will “Patcher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Patcher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Patcher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • Microsoft Outlook
  • FileMaker Pro
  • Cognex Vision AI
  • Microsoft SharePoint
  • Data analysis software
  • Autodesk AutoCAD
  • Llama (Meta)
  • Nova (Amazon)
  • Minitab
  • Apache Hive
  • SAP software
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Microsoft Word
  • Mastercam Design
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Rockwell Automation AI
  • Verisurf Metrology
  • Extensible markup language XML
  • Gemini (Google)
  • Coordinate measuring machine software
  • Microsoft Visio
  • Label inspection systems
  • Selenium
  • Apache Pig
  • Grok (xAI)
  • Microsoft Excel
  • Microsoft Access
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Mastercam computer-aided design and manufacturing software
  • DeepSeek
  • The MathWorks MATLAB
  • Skype
  • Computer-aided inspection software
  • Siemens Industrial AI
  • IBM Notes
  • R
  • Design of experiments DOE software
  • Database software
  • Medical condition coding software
  • ABB AI Robotics
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Microsoft Office software
  • Data entry software
  • Cybermetrics GAGETrak
  • Mistral (Mistral AI)
  • Computer assisted design software
  • Sorting machines
  • Tensile testers
  • Pin gauges
  • Magnetic particle flaw detectors
  • Resistance meters
  • Direct current DC power testers
  • Return loss calibrator RLC passive component testers
  • Verisurf Master3DGage
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Eddy current probes
  • Thread gauges
  • Ammeters
  • Laser thickness gauges
  • Height gauges
  • Conductivity meters
  • Color spectrometers
  • Resistivity meters
  • Multimeters
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Digital resistance meters
  • Hardness testers
  • Pulse generators
  • Industrial bench scales
  • Environmental chambers
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Manufacturing defect analyzers MDA
  • Resonance acceleration instruments
  • Radiographic flaw detectors
  • Capacitive acceleration instruments
  • Shock testers
  • Optical comparators
  • Viscometers
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Power meters
  • Pi tapes
  • Bit error rate testers BERT
  • Plug gauges
  • Micrometers
  • Mass flow leak testers
  • Utrasonic flaw detectors
  • Ductility testers
  • Logic test systems
  • Verisurf 3Dgage
  • Gloss meters
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Force transducers
  • Backplane testers
  • Coordinate measuring machines CMM
  • Hydraulic pumps
  • Measuring microscopes
  • Impact hammers
  • Fatigue testers
  • Function generators
  • Plotters
  • Frequency counters
  • Strain gauges
  • Digital multimeters
  • Moisture meters
  • Holographic interferometers
  • Calipers
  • Shear testers
  • Personal computers
  • Optical gauges
  • Printed circuit board PCB testers
  • Accelerometers
  • Signal generators
  • Beta gauges
  • Overhead cranes
  • Depth gauges
  • Forklifts
  • Hipot testers
  • Sampling oscilloscopes
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • In-circuit testers
  • Vibration and shaker systems
  • Impact toughness testers
  • Frequency meters
  • Digital voltmeters DVM
  • Verisurf CMM Master
  • Continuity testers
  • Compression testers

Alternative Job Titles