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Automation Risk Analysis

Will “Winding Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Winding Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Winding Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • Mistral (Mistral AI)
  • R
  • Database software
  • Dassault Systemes SolidWorks
  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Selenium
  • FileMaker Pro
  • Sight Machine AI
  • SAP software
  • Gemini (Google)
  • Apache Pig
  • Microsoft Office software
  • Microsoft Excel
  • Apache Hive
  • Siemens Industrial AI
  • Cognex Vision AI
  • Design of experiments DOE software
  • Data analysis software
  • Skype
  • Mastercam Design
  • Claude (Anthropic)
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Structured query language SQL
  • Label inspection systems
  • Dassault Systemes CATIA
  • Minitab
  • IBM Lotus Notes
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • Verisurf Metrology
  • IBM Notes
  • Kimi (Moonshot AI)
  • DeepSeek
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Medical condition coding software
  • Microsoft PowerPoint
  • Tolerance analysis software
  • Microsoft SharePoint
  • Grok (xAI)
  • Microsoft Access
  • Inspection marking systems
  • Microsoft Visio
  • Computer-aided inspection software
  • Data entry software
  • Nova (Amazon)
  • Atlassian JIRA
  • Qwen (Alibaba)
  • Bubble leak testers
  • Thread gauges
  • Coordinate measuring machines CMM
  • Impact hammers
  • Plotters
  • Verisurf 3Dgage
  • Strain gauges
  • Optical gauges
  • Environmental chambers
  • Resistance meters
  • Capacitive acceleration instruments
  • Logic test systems
  • Bit error rate testers BERT
  • Impact toughness testers
  • Beta gauges
  • Measuring microscopes
  • Hipot testers
  • Eddy current probes
  • Frequency counters
  • Gloss meters
  • Viscometers
  • Manufacturing defect analyzers MDA
  • Metallurgical microscopes
  • Pin gauges
  • Sampling oscilloscopes
  • Overhead cranes
  • Calipers
  • Personal computers
  • Hydraulic lifts
  • Digital resistance meters
  • Digital resistance thermometers
  • Mass flow leak testers
  • Ductility testers
  • Tensile testers
  • Backplane testers
  • Verisurf CMM Master
  • Return loss calibrator RLC passive component testers
  • Continuity testers
  • Magnetic induction acceleration instruments
  • Force transducers
  • Ammeters
  • Depth gauges
  • Linear or mixed signal equipment
  • Pulse generators
  • Micrometers
  • Eddy current flaw detectors
  • Fatigue testers
  • Compression testers
  • Null-balance acceleration instruments
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Penetrant flaw detectors
  • Creep and stress relaxation testers
  • Power meters
  • Verisurf Master3DGage
  • Color spectrometers
  • Laser shearography flaw detectors
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Forklifts
  • Hardness testers
  • Piezoelectric acceleration instruments
  • In-circuit testers
  • Laser thickness gauges
  • Digital multimeters
  • Digital voltmeters DVM
  • Sorting machines
  • Signal generators
  • Function generators
  • Radiographic flaw detectors
  • Direct current DC power testers
  • Frequency meters
  • Resonance acceleration instruments
  • Pi tapes
  • Utrasonic flaw detectors
  • Shear testers
  • Multimeters
  • Resistivity meters
  • Moisture meters
  • Shock testers
  • Industrial bench scales
  • Plug gauges
  • Hydraulic pumps
  • Holographic interferometers
  • Accelerometers
  • Optical comparators
  • Calorimetric leak testers
  • Height gauges

Alternative Job Titles