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Automation Risk Analysis

Will “Thermocouple Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Thermocouple Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Thermocouple Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • Computer-aided inspection software
  • Statistical process control SPC data collection devices
  • Apache Hive
  • Computer assisted design software
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • DeepSeek
  • Sight Machine AI
  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Grok (xAI)
  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Inspection marking systems
  • ABB AI Robotics
  • Extensible markup language XML
  • Microsoft Access
  • SAP software
  • IBM Notes
  • The MathWorks MATLAB
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Data analysis software
  • Minitab
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Microsoft Excel
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Database software
  • Mistral (Mistral AI)
  • Gemini (Google)
  • Label inspection systems
  • FileMaker Pro
  • Autodesk AutoCAD
  • Apache Pig
  • Tolerance analysis software
  • Microsoft SharePoint
  • Mastercam Design
  • Llama (Meta)
  • Data entry software
  • Microsoft Word
  • Qwen (Alibaba)
  • Skype
  • Medical condition coding software
  • R
  • Nova (Amazon)
  • Claude (Anthropic)
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Verisurf Metrology
  • IBM Lotus Notes
  • Microsoft Office software
  • Structured query language SQL
  • Impact hammers
  • Magnetic induction acceleration instruments
  • Direct current DC power testers
  • Sorting machines
  • Plug gauges
  • Verisurf 3Dgage
  • Hipot testers
  • Signal generators
  • Resistance meters
  • Magnetic particle flaw detectors
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Vibration and shaker systems
  • Digital voltmeters DVM
  • Micrometers
  • Multimeters
  • Environmental chambers
  • Overhead cranes
  • Height gauges
  • Mass flow leak testers
  • Shear testers
  • Continuity testers
  • Calipers
  • Measuring microscopes
  • Gloss meters
  • Backplane testers
  • Eddy current probes
  • Pin gauges
  • Bit error rate testers BERT
  • Hardness testers
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Fatigue testers
  • Bubble leak testers
  • Resonance acceleration instruments
  • Forklifts
  • Capacitive acceleration instruments
  • Eddy current flaw detectors
  • Digital multimeters
  • Null-balance acceleration instruments
  • In-circuit testers
  • Pulse generators
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Moisture meters
  • Hydraulic lifts
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Viscometers
  • Plotters
  • Optical gauges
  • Conductivity meters
  • Linear or mixed signal equipment
  • Accelerometers
  • Impact toughness testers
  • Laser shearography flaw detectors
  • Coordinate measuring machines CMM
  • Power meters
  • Logic test systems
  • Pi tapes
  • Calorimetric leak testers
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Thread gauges
  • Personal computers
  • Printed circuit board PCB testers
  • Ammeters
  • Metallurgical microscopes
  • Optical comparators
  • Ductility testers
  • Compression testers
  • Frequency meters
  • Color spectrometers
  • Laser thickness gauges
  • Force transducers
  • Frequency counters
  • Sampling oscilloscopes
  • Shock testers
  • Industrial bench scales
  • Verisurf Master3DGage
  • Tensile testers
  • Beta gauges
  • Function generators
  • Holographic interferometers
  • Resistivity meters
  • Utrasonic flaw detectors

Alternative Job Titles