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Automation Risk Analysis

Will “Thermocouple Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Thermocouple Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Thermocouple Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

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  • Dassault Systemes SolidWorks
  • Database software
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  • Label inspection systems
  • Verisurf Metrology
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  • SAP software
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  • Data entry software
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  • Hardness testers
  • Tensile testers
  • Bit error rate testers BERT
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Thread gauges
  • Impact toughness testers
  • Fatigue testers
  • Vibration and shaker systems
  • Digital multimeters
  • Force transducers
  • Personal computers
  • Digital resistance meters
  • Calipers
  • Magnetic induction acceleration instruments
  • Pin gauges
  • Magnetic particle flaw detectors
  • Frequency counters
  • Ductility testers
  • In-circuit testers
  • Laser thickness gauges
  • Overhead cranes
  • Verisurf Master3DGage
  • Logic test systems
  • Mass flow leak testers
  • Direct current DC power testers
  • Hydraulic lifts
  • Resonance acceleration instruments
  • Plotters
  • Gloss meters
  • Coordinate measuring machines CMM
  • Eddy current flaw detectors
  • Utrasonic flaw detectors
  • Hipot testers
  • Resistance meters
  • Environmental chambers
  • Verisurf CMM Master
  • Ammeters
  • Holographic interferometers
  • Micrometers
  • Depth gauges
  • Conductivity meters
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Calorimetric leak testers
  • Measuring microscopes
  • Creep and stress relaxation testers
  • Verisurf 3Dgage
  • Function generators
  • Manufacturing defect analyzers MDA
  • Forklifts
  • Viscometers
  • Frequency meters
  • Plug gauges
  • Pulse generators
  • Pi tapes
  • Optical comparators
  • Signal generators
  • Power meters
  • Shock testers
  • Compression testers
  • Digital resistance thermometers
  • Radiographic flaw detectors
  • Beta gauges
  • Impact hammers
  • Multimeters
  • Piezoelectric acceleration instruments
  • Sampling oscilloscopes
  • Printed circuit board PCB testers
  • Strain gauges
  • Continuity testers
  • Height gauges
  • Optical gauges
  • Eddy current probes
  • Linear or mixed signal equipment
  • Industrial bench scales
  • Laser shearography flaw detectors
  • Sorting machines
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Bubble leak testers
  • Shear testers
  • Resistivity meters
  • Accelerometers
  • Backplane testers
  • Digital voltmeters DVM
  • Moisture meters

Alternative Job Titles