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Automation Risk Analysis

Will “Die Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Die Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Die Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Llama (Meta)
  • Skype
  • Kimi (Moonshot AI)
  • Data analysis software
  • Computer assisted design software
  • Extensible markup language XML
  • SAP software
  • Computer-aided inspection software
  • Microsoft Access
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Apache Hive
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Data entry software
  • Inspection marking systems
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Minitab
  • Rockwell Automation AI
  • Coordinate measuring machine software
  • Label inspection systems
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Claude (Anthropic)
  • IBM Notes
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • R
  • Mastercam computer-aided design and manufacturing software
  • Medical condition coding software
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Mastercam Design
  • Selenium
  • DeepSeek
  • ABB AI Robotics
  • Microsoft Excel
  • Nova (Amazon)
  • Structured query language SQL
  • Atlassian JIRA
  • Microsoft Word
  • Tolerance analysis software
  • Database software
  • Grok (xAI)
  • Apache Pig
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Verisurf Metrology
  • Design of experiments DOE software
  • Cognex Vision AI
  • Metallurgical microscopes
  • Hardness testers
  • Verisurf 3Dgage
  • Manufacturing defect analyzers MDA
  • Penetrant flaw detectors
  • Shock testers
  • Sampling oscilloscopes
  • Vibration and shaker systems
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Signal generators
  • Tensile testers
  • Logic test systems
  • Radiographic flaw detectors
  • Pulse generators
  • Digital voltmeters DVM
  • Laser thickness gauges
  • Digital resistance thermometers
  • Viscometers
  • Moisture meters
  • Measuring microscopes
  • Direct current DC power testers
  • Piezoelectric acceleration instruments
  • Shear testers
  • Digital resistance meters
  • Ductility testers
  • Function generators
  • Calorimetric leak testers
  • Hydraulic pumps
  • Sorting machines
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Pin gauges
  • Pi tapes
  • Gloss meters
  • Conductivity meters
  • Impact hammers
  • Hydraulic lifts
  • Eddy current flaw detectors
  • Linear or mixed signal equipment
  • Eddy current probes
  • Mass flow leak testers
  • Strain gauges
  • Resistivity meters
  • Bubble leak testers
  • Plotters
  • Forklifts
  • Frequency meters
  • Bit error rate testers BERT
  • Force transducers
  • Resistance meters
  • Verisurf CMM Master
  • Utrasonic flaw detectors
  • Color spectrometers
  • Height gauges
  • In-circuit testers
  • Optical comparators
  • Optical gauges
  • Industrial bench scales
  • Printed circuit board PCB testers
  • Fatigue testers
  • Personal computers
  • Plug gauges
  • Power meters
  • Ammeters
  • Creep and stress relaxation testers
  • Null-balance acceleration instruments
  • Thread gauges
  • Frequency counters
  • Multimeters
  • Beta gauges
  • Holographic interferometers
  • Calipers
  • Digital multimeters
  • Continuity testers
  • Coordinate measuring machines CMM
  • Impact toughness testers
  • Environmental chambers
  • Verisurf Master3DGage
  • Overhead cranes
  • Depth gauges
  • Compression testers
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Magnetic particle flaw detectors
  • Hipot testers
  • Micrometers
  • Backplane testers

Alternative Job Titles