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Automation Risk Analysis

Will “Returned Materials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Returned Materials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Returned Materials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Cybermetrics GAGETrak
  • Apache Pig
  • Sight Machine AI
  • Database software
  • Coordinate measuring machine software
  • Label inspection systems
  • Minitab
  • Microsoft Excel
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Mastercam Design
  • IBM Notes
  • FileMaker Pro
  • Computer assisted design software
  • SAP software
  • Microsoft Visio
  • Siemens Industrial AI
  • IBM Lotus Notes
  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • DeepSeek
  • R
  • Nova (Amazon)
  • Gemini (Google)
  • Qwen (Alibaba)
  • Microsoft Access
  • Microsoft Office software
  • Design of experiments DOE software
  • Grok (xAI)
  • The MathWorks MATLAB
  • Llama (Meta)
  • Cognex Vision AI
  • Extensible markup language XML
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data analysis software
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • Microsoft Word
  • Apache Hive
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Selenium
  • Rockwell Automation AI
  • Skype
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Structured query language SQL
  • Computer-aided inspection software
  • Verisurf Metrology
  • Medical condition coding software
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Data entry software
  • Industrial bench scales
  • Resistance meters
  • Signal generators
  • Continuity testers
  • Ductility testers
  • Strain gauges
  • Mass flow leak testers
  • Shear testers
  • Impact toughness testers
  • Hydraulic lifts
  • Resistivity meters
  • Verisurf Master3DGage
  • Resonance acceleration instruments
  • Laser shearography flaw detectors
  • Eddy current probes
  • Force transducers
  • Logic test systems
  • Direct current DC power testers
  • Sampling oscilloscopes
  • Depth gauges
  • Calorimetric leak testers
  • Conductivity meters
  • Metallurgical microscopes
  • Frequency counters
  • Measuring microscopes
  • Pulse generators
  • Calipers
  • Coordinate measuring machines CMM
  • Optical comparators
  • Radiographic flaw detectors
  • Bit error rate testers BERT
  • Backplane testers
  • Forklifts
  • Eddy current flaw detectors
  • Return loss calibrator RLC passive component testers
  • Micrometers
  • Ammeters
  • Plug gauges
  • Creep and stress relaxation testers
  • Pi tapes
  • Color spectrometers
  • Multimeters
  • Compression testers
  • Thread gauges
  • Power meters
  • Moisture meters
  • Hipot testers
  • Digital voltmeters DVM
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Verisurf CMM Master
  • Overhead cranes
  • Null-balance acceleration instruments
  • Magnetic particle flaw detectors
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Hydraulic pumps
  • Optical gauges
  • Digital resistance thermometers
  • Utrasonic flaw detectors
  • Fatigue testers
  • Pin gauges
  • Accelerometers
  • Plotters
  • Laser thickness gauges
  • Height gauges
  • Verisurf 3Dgage
  • Impact hammers
  • Bubble leak testers
  • Viscometers
  • Capacitive acceleration instruments
  • Beta gauges
  • Sorting machines
  • Frequency meters
  • Tensile testers
  • Environmental chambers
  • Hardness testers
  • Printed circuit board PCB testers
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Shock testers
  • Personal computers
  • Function generators
  • Linear or mixed signal equipment
  • Holographic interferometers
  • Gloss meters
  • Digital resistance meters
  • In-circuit testers

Alternative Job Titles