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Automation Risk Analysis

Will “Returned Materials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Returned Materials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Returned Materials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • SAP software
  • ABB AI Robotics
  • Data analysis software
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Verisurf Metrology
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Skype
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Microsoft Word
  • Microsoft SharePoint
  • Tolerance analysis software
  • Selenium
  • Microsoft Outlook
  • Wilcox Associates PC-DMIS Inspection Planner
  • Nova (Amazon)
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Minitab
  • Apache Pig
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • Dassault Systemes CATIA
  • Mastercam Design
  • Microsoft Visio
  • Computer assisted design software
  • Qwen (Alibaba)
  • Apache Hive
  • Extensible markup language XML
  • Design of experiments DOE software
  • IBM Notes
  • Coordinate measuring machine software
  • R
  • Microsoft Excel
  • Database software
  • ChatGPT (OpenAI)
  • Microsoft Access
  • The MathWorks MATLAB
  • DeepSeek
  • Data entry software
  • Llama (Meta)
  • Medical condition coding software
  • Grok (xAI)
  • Siemens Industrial AI
  • FileMaker Pro
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Microsoft Office software
  • Laser shearography flaw detectors
  • Personal computers
  • Force transducers
  • Forklifts
  • Mass flow leak testers
  • Beta gauges
  • Impact hammers
  • Logic test systems
  • Sampling oscilloscopes
  • Digital resistance thermometers
  • Metallurgical microscopes
  • Magnetic particle flaw detectors
  • Calipers
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Conductivity meters
  • Resistivity meters
  • Pin gauges
  • Thread gauges
  • Verisurf Master3DGage
  • Pulse generators
  • Linear or mixed signal equipment
  • Height gauges
  • Signal generators
  • Accelerometers
  • Moisture meters
  • Pi tapes
  • Impact toughness testers
  • Optical comparators
  • Power meters
  • Sorting machines
  • Viscometers
  • Ammeters
  • Bubble leak testers
  • Creep and stress relaxation testers
  • Overhead cranes
  • Direct current DC power testers
  • Capacitive acceleration instruments
  • Null-balance acceleration instruments
  • Fatigue testers
  • Plug gauges
  • Compression testers
  • Bit error rate testers BERT
  • Return loss calibrator RLC passive component testers
  • Shear testers
  • Resonance acceleration instruments
  • Radiographic flaw detectors
  • Coordinate measuring machines CMM
  • Optical gauges
  • Plotters
  • Hydraulic lifts
  • Verisurf CMM Master
  • Color spectrometers
  • Utrasonic flaw detectors
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Eddy current probes
  • Depth gauges
  • Verisurf 3Dgage
  • Hardness testers
  • Multimeters
  • Laser thickness gauges
  • Penetrant flaw detectors
  • Ductility testers
  • Digital voltmeters DVM
  • Tensile testers
  • Function generators
  • Printed circuit board PCB testers
  • Shock testers
  • Backplane testers
  • Hydraulic pumps
  • Frequency meters
  • Strain gauges
  • Industrial bench scales
  • Vibration and shaker systems
  • In-circuit testers
  • Frequency counters
  • Gloss meters
  • Digital resistance meters
  • Eddy current flaw detectors
  • Digital multimeters
  • Measuring microscopes
  • Micrometers
  • Holographic interferometers
  • Continuity testers
  • Hipot testers
  • Resistance meters
  • Manufacturing defect analyzers MDA

Alternative Job Titles