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Automation Risk Analysis

Will “Spot Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spot Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spot Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Verisurf Metrology
  • Database software
  • IBM Notes
  • Microsoft Visio
  • Design of experiments DOE software
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • Grok (xAI)
  • Computer assisted design software
  • Skype
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Tolerance analysis software
  • FileMaker Pro
  • Inspection marking systems
  • Coordinate measuring machine software
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Data analysis software
  • Microsoft Office software
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • DeepSeek
  • Siemens Industrial AI
  • Sight Machine AI
  • Cognex Vision AI
  • Microsoft Outlook
  • Autodesk AutoCAD
  • Minitab
  • Microsoft Access
  • Data entry software
  • Apache Hive
  • Mistral (Mistral AI)
  • Selenium
  • R
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer-aided inspection software
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Apache Pig
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • SAP software
  • Atlassian JIRA
  • Mastercam Design
  • Structured query language SQL
  • Microsoft Excel
  • Gemini (Google)
  • Llama (Meta)
  • Nova (Amazon)
  • Microsoft Word
  • Claude (Anthropic)
  • Medical condition coding software
  • Resonance acceleration instruments
  • Bubble leak testers
  • Holographic interferometers
  • Hydraulic lifts
  • Ductility testers
  • Multimeters
  • Pi tapes
  • Digital voltmeters DVM
  • Hardness testers
  • Verisurf 3Dgage
  • Frequency meters
  • Conductivity meters
  • Eddy current probes
  • Bit error rate testers BERT
  • Frequency counters
  • Creep and stress relaxation testers
  • Direct current DC power testers
  • Hydraulic pumps
  • Micrometers
  • Resistance meters
  • Force transducers
  • Shear testers
  • Digital resistance meters
  • Magnetic particle flaw detectors
  • Linear or mixed signal equipment
  • Shock testers
  • Resistivity meters
  • Thread gauges
  • Logic test systems
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Utrasonic flaw detectors
  • Ammeters
  • Optical gauges
  • Continuity testers
  • Calorimetric leak testers
  • Printed circuit board PCB testers
  • Environmental chambers
  • Industrial bench scales
  • Metallurgical microscopes
  • Depth gauges
  • Impact toughness testers
  • Digital resistance thermometers
  • Radiographic flaw detectors
  • Sampling oscilloscopes
  • Tensile testers
  • Vibration and shaker systems
  • Eddy current flaw detectors
  • Gloss meters
  • Strain gauges
  • Sorting machines
  • Laser thickness gauges
  • Impact hammers
  • Manufacturing defect analyzers MDA
  • Penetrant flaw detectors
  • Hipot testers
  • Compression testers
  • Signal generators
  • Capacitive acceleration instruments
  • Backplane testers
  • Plotters
  • Fatigue testers
  • Pulse generators
  • Null-balance acceleration instruments
  • Accelerometers
  • Plug gauges
  • Return loss calibrator RLC passive component testers
  • Optical comparators
  • Verisurf Master3DGage
  • Personal computers
  • In-circuit testers
  • Overhead cranes
  • Power meters
  • Color spectrometers
  • Calipers
  • Beta gauges
  • Viscometers
  • Height gauges
  • Moisture meters
  • Pin gauges
  • Forklifts
  • Digital multimeters
  • Measuring microscopes
  • Verisurf CMM Master
  • Function generators
  • Coordinate measuring machines CMM
  • Mass flow leak testers
  • Piezoelectric acceleration instruments

Alternative Job Titles