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Automation Risk Analysis

Will “Spot Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spot Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spot Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Mistral (Mistral AI)
  • Computer assisted design software
  • Nova (Amazon)
  • Gemini (Google)
  • SAP software
  • Medical condition coding software
  • Apache Pig
  • Dassault Systemes CATIA
  • Label inspection systems
  • Dassault Systemes SolidWorks
  • The MathWorks MATLAB
  • Grok (xAI)
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data entry software
  • Siemens Industrial AI
  • Llama (Meta)
  • Extensible markup language XML
  • Verisurf Metrology
  • Design of experiments DOE software
  • Microsoft Access
  • Skype
  • IBM Lotus Notes
  • Microsoft Excel
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • IBM Notes
  • Sight Machine AI
  • Rockwell Automation AI
  • Inspection marking systems
  • Selenium
  • Atlassian JIRA
  • Microsoft SharePoint
  • Minitab
  • DeepSeek
  • Qwen (Alibaba)
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Cybermetrics GAGETrak
  • Apache Hive
  • Microsoft Word
  • Structured query language SQL
  • R
  • Microsoft PowerPoint
  • Database software
  • Mastercam Design
  • ChatGPT (OpenAI)
  • Microsoft Outlook
  • Microsoft Office software
  • Claude (Anthropic)
  • Microsoft Visio
  • FileMaker Pro
  • Data analysis software
  • ABB AI Robotics
  • Computer-aided inspection software
  • Moisture meters
  • Digital multimeters
  • Verisurf CMM Master
  • Plotters
  • Conductivity meters
  • Penetrant flaw detectors
  • Vibration and shaker systems
  • Return loss calibrator RLC passive component testers
  • Pin gauges
  • Digital resistance meters
  • Magnetic particle flaw detectors
  • Radiographic flaw detectors
  • Eddy current flaw detectors
  • Resistance meters
  • Fatigue testers
  • Sorting machines
  • Hardness testers
  • Calorimetric leak testers
  • Mass flow leak testers
  • Laser shearography flaw detectors
  • Impact hammers
  • In-circuit testers
  • Hydraulic pumps
  • Bubble leak testers
  • Verisurf 3Dgage
  • Overhead cranes
  • Frequency counters
  • Frequency meters
  • Tensile testers
  • Viscometers
  • Shear testers
  • Continuity testers
  • Logic test systems
  • Sampling oscilloscopes
  • Digital voltmeters DVM
  • Thread gauges
  • Pi tapes
  • Signal generators
  • Power meters
  • Personal computers
  • Utrasonic flaw detectors
  • Beta gauges
  • Resistivity meters
  • Printed circuit board PCB testers
  • Resonance acceleration instruments
  • Optical comparators
  • Digital resistance thermometers
  • Pulse generators
  • Magnetic induction acceleration instruments
  • Optical gauges
  • Multimeters
  • Force transducers
  • Micrometers
  • Hydraulic lifts
  • Forklifts
  • Compression testers
  • Null-balance acceleration instruments
  • Bit error rate testers BERT
  • Ammeters
  • Holographic interferometers
  • Function generators
  • Strain gauges
  • Plug gauges
  • Manufacturing defect analyzers MDA
  • Accelerometers
  • Laser thickness gauges
  • Eddy current probes
  • Direct current DC power testers
  • Hipot testers
  • Calipers
  • Measuring microscopes
  • Coordinate measuring machines CMM
  • Creep and stress relaxation testers
  • Gloss meters
  • Color spectrometers
  • Height gauges
  • Depth gauges
  • Linear or mixed signal equipment
  • Environmental chambers
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Industrial bench scales
  • Impact toughness testers
  • Backplane testers
  • Metallurgical microscopes
  • Ductility testers
  • Shock testers
  • Verisurf Master3DGage

Alternative Job Titles