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Automation Risk Analysis

Will “Spot Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spot Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spot Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Nova (Amazon)
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Siemens Industrial AI
  • DeepSeek
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Microsoft Excel
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Rockwell Automation AI
  • Medical condition coding software
  • Microsoft SharePoint
  • IBM Notes
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Design of experiments DOE software
  • Database software
  • R
  • Qwen (Alibaba)
  • Skype
  • Microsoft Outlook
  • Computer assisted design software
  • Minitab
  • Microsoft Visio
  • Computer-aided inspection software
  • Coordinate measuring machine software
  • IBM Lotus Notes
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Apache Hive
  • FileMaker Pro
  • Llama (Meta)
  • Data entry software
  • SAP software
  • Apache Pig
  • Extensible markup language XML
  • Microsoft Office software
  • Structured query language SQL
  • Claude (Anthropic)
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Microsoft Access
  • Selenium
  • Dassault Systemes CATIA
  • Sight Machine AI
  • Grok (xAI)
  • Inspection marking systems
  • ChatGPT (OpenAI)
  • Data analysis software
  • Microsoft Word
  • Wilcox Associates PC-DMIS Inspection Planner
  • Eddy current flaw detectors
  • Ammeters
  • Personal computers
  • Vibration and shaker systems
  • Direct current DC power testers
  • Null-balance acceleration instruments
  • Laser shearography flaw detectors
  • Frequency counters
  • Backplane testers
  • Laser thickness gauges
  • Digital multimeters
  • Shear testers
  • Optical comparators
  • Measuring microscopes
  • Sampling oscilloscopes
  • Accelerometers
  • Magnetic induction acceleration instruments
  • Height gauges
  • Frequency meters
  • Multimeters
  • Depth gauges
  • Penetrant flaw detectors
  • Beta gauges
  • Utrasonic flaw detectors
  • Strain gauges
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Sorting machines
  • Pi tapes
  • Viscometers
  • Calipers
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Conductivity meters
  • Fatigue testers
  • Resistivity meters
  • Impact hammers
  • Moisture meters
  • Holographic interferometers
  • Pin gauges
  • Hipot testers
  • Digital resistance thermometers
  • Impact toughness testers
  • Tensile testers
  • Logic test systems
  • Linear or mixed signal equipment
  • Continuity testers
  • Hydraulic pumps
  • Environmental chambers
  • Industrial bench scales
  • Digital resistance meters
  • Thread gauges
  • Coordinate measuring machines CMM
  • Force transducers
  • Bit error rate testers BERT
  • Bubble leak testers
  • Plotters
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Gloss meters
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Hardness testers
  • Shock testers
  • Function generators
  • Radiographic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Power meters
  • Printed circuit board PCB testers
  • Capacitive acceleration instruments
  • Ductility testers
  • Hydraulic lifts
  • In-circuit testers
  • Color spectrometers
  • Pulse generators
  • Micrometers
  • Metallurgical microscopes
  • Optical gauges
  • Eddy current probes
  • Signal generators
  • Calorimetric leak testers
  • Manufacturing defect analyzers MDA
  • Plug gauges
  • Compression testers
  • Resistance meters
  • Forklifts

Alternative Job Titles