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Automation Risk Analysis

Will “Spot Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spot Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spot Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • IBM Notes
  • Siemens Industrial AI
  • Nova (Amazon)
  • Minitab
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Llama (Meta)
  • Microsoft Access
  • Medical condition coding software
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Computer assisted design software
  • Claude (Anthropic)
  • Gemini (Google)
  • The MathWorks MATLAB
  • Apache Hive
  • Mistral (Mistral AI)
  • Inspection marking systems
  • SAP software
  • Skype
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Data entry software
  • Sight Machine AI
  • Database software
  • Microsoft PowerPoint
  • Grok (xAI)
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • Cognex Vision AI
  • Microsoft Excel
  • Design of experiments DOE software
  • Verisurf Metrology
  • Microsoft Office software
  • Apache Pig
  • Statistical process control SPC data collection devices
  • Selenium
  • R
  • FileMaker Pro
  • Microsoft Outlook
  • Microsoft Visio
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Data analysis software
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • DeepSeek
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • Label inspection systems
  • Mastercam Design
  • Frequency counters
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • Linear or mixed signal equipment
  • Pi tapes
  • Ammeters
  • Impact hammers
  • Coordinate measuring machines CMM
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Eddy current probes
  • Impact toughness testers
  • Penetrant flaw detectors
  • Continuity testers
  • Verisurf CMM Master
  • Verisurf Master3DGage
  • Force transducers
  • Magnetic induction acceleration instruments
  • Optical comparators
  • Logic test systems
  • Beta gauges
  • Frequency meters
  • Environmental chambers
  • Eddy current flaw detectors
  • Pin gauges
  • Compression testers
  • Bit error rate testers BERT
  • Ductility testers
  • Hipot testers
  • Multimeters
  • Personal computers
  • Industrial bench scales
  • Gloss meters
  • Conductivity meters
  • Plug gauges
  • Fatigue testers
  • Hardness testers
  • Hydraulic lifts
  • Tensile testers
  • Printed circuit board PCB testers
  • Moisture meters
  • Laser shearography flaw detectors
  • Digital resistance thermometers
  • Verisurf 3Dgage
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • Thread gauges
  • Hydraulic pumps
  • Digital multimeters
  • Sorting machines
  • Creep and stress relaxation testers
  • Height gauges
  • Calorimetric leak testers
  • Vibration and shaker systems
  • Holographic interferometers
  • Function generators
  • Manufacturing defect analyzers MDA
  • Bubble leak testers
  • Magnetic particle flaw detectors
  • Mass flow leak testers
  • Calipers
  • Overhead cranes
  • Sampling oscilloscopes
  • Backplane testers
  • Resistance meters
  • Direct current DC power testers
  • Shock testers
  • Resistivity meters
  • Optical gauges
  • Pulse generators
  • In-circuit testers
  • Capacitive acceleration instruments
  • Digital resistance meters
  • Plotters
  • Micrometers
  • Utrasonic flaw detectors
  • Shear testers
  • Strain gauges
  • Power meters
  • Measuring microscopes
  • Forklifts
  • Depth gauges
  • Accelerometers
  • Signal generators
  • Resonance acceleration instruments
  • Digital voltmeters DVM
  • Viscometers

Alternative Job Titles