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Automation Risk Analysis

Will “Wire Products Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wire Products Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wire Products Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • Atlassian JIRA
  • Label inspection systems
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Siemens Industrial AI
  • Llama (Meta)
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Computer assisted design software
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Microsoft Outlook
  • Grok (xAI)
  • Medical condition coding software
  • R
  • Microsoft Office software
  • FileMaker Pro
  • SAP software
  • IBM Notes
  • Microsoft Visio
  • ABB AI Robotics
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • Cybermetrics GAGETrak
  • Nova (Amazon)
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Selenium
  • Data analysis software
  • Computer-aided inspection software
  • Apache Hive
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • Database software
  • Cognex Vision AI
  • Inspection marking systems
  • Data entry software
  • Minitab
  • DeepSeek
  • Skype
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • Tolerance analysis software
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Verisurf Metrology
  • Microsoft Excel
  • Microsoft Word
  • Autodesk AutoCAD
  • Sight Machine AI
  • Coordinate measuring machines CMM
  • Tensile testers
  • Frequency meters
  • Beta gauges
  • Pi tapes
  • Frequency counters
  • Sorting machines
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Resistivity meters
  • Metallurgical microscopes
  • Printed circuit board PCB testers
  • Bubble leak testers
  • Bit error rate testers BERT
  • Measuring microscopes
  • Holographic interferometers
  • Digital voltmeters DVM
  • Utrasonic flaw detectors
  • Fatigue testers
  • In-circuit testers
  • Strain gauges
  • Viscometers
  • Height gauges
  • Direct current DC power testers
  • Capacitive acceleration instruments
  • Resistance meters
  • Creep and stress relaxation testers
  • Power meters
  • Gloss meters
  • Force transducers
  • Forklifts
  • Manufacturing defect analyzers MDA
  • Moisture meters
  • Impact hammers
  • Pin gauges
  • Ammeters
  • Sampling oscilloscopes
  • Signal generators
  • Overhead cranes
  • Verisurf 3Dgage
  • Eddy current probes
  • Multimeters
  • Laser shearography flaw detectors
  • Hipot testers
  • Magnetic particle flaw detectors
  • Function generators
  • Shock testers
  • Verisurf CMM Master
  • Digital resistance meters
  • Verisurf Master3DGage
  • Magnetic induction acceleration instruments
  • Mass flow leak testers
  • Plug gauges
  • Null-balance acceleration instruments
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Optical gauges
  • Backplane testers
  • Digital multimeters
  • Personal computers
  • Shear testers
  • Accelerometers
  • Resonance acceleration instruments
  • Optical comparators
  • Hardness testers
  • Ductility testers
  • Compression testers
  • Radiographic flaw detectors
  • Depth gauges
  • Calipers
  • Logic test systems
  • Pulse generators
  • Return loss calibrator RLC passive component testers
  • Micrometers
  • Vibration and shaker systems
  • Digital resistance thermometers
  • Environmental chambers
  • Impact toughness testers
  • Continuity testers
  • Conductivity meters
  • Color spectrometers
  • Plotters
  • Eddy current flaw detectors
  • Industrial bench scales
  • Hydraulic pumps
  • Penetrant flaw detectors
  • Laser thickness gauges
  • Thread gauges

Alternative Job Titles