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Automation Risk Analysis

Will “Wire Products Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wire Products Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wire Products Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Structured query language SQL
  • Tolerance analysis software
  • Minitab
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • Atlassian JIRA
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Apache Pig
  • Microsoft Access
  • Llama (Meta)
  • Microsoft Word
  • Cognex Vision AI
  • Microsoft Excel
  • Apache Hive
  • Microsoft Office software
  • SAP software
  • Coordinate measuring machine software
  • Computer-aided inspection software
  • Inspection marking systems
  • Skype
  • Sight Machine AI
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • Siemens Industrial AI
  • Data entry software
  • Dassault Systemes CATIA
  • ChatGPT (OpenAI)
  • FileMaker Pro
  • Label inspection systems
  • Verisurf Metrology
  • Mastercam Design
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • DeepSeek
  • Nova (Amazon)
  • The MathWorks MATLAB
  • Selenium
  • Statistical process control SPC data collection devices
  • Microsoft Visio
  • ABB AI Robotics
  • Microsoft Outlook
  • IBM Lotus Notes
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Database software
  • Grok (xAI)
  • Rockwell Automation AI
  • Data analysis software
  • IBM Notes
  • Autodesk AutoCAD
  • Power meters
  • Verisurf 3Dgage
  • Utrasonic flaw detectors
  • Plug gauges
  • Pin gauges
  • Eddy current flaw detectors
  • Laser thickness gauges
  • Piezoelectric acceleration instruments
  • Environmental chambers
  • Digital voltmeters DVM
  • Return loss calibrator RLC passive component testers
  • Radiographic flaw detectors
  • Viscometers
  • Frequency counters
  • Beta gauges
  • Gloss meters
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Calorimetric leak testers
  • Impact toughness testers
  • Height gauges
  • Penetrant flaw detectors
  • Coordinate measuring machines CMM
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Digital multimeters
  • In-circuit testers
  • Hardness testers
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Optical comparators
  • Vibration and shaker systems
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Eddy current probes
  • Continuity testers
  • Multimeters
  • Plotters
  • Mass flow leak testers
  • Thread gauges
  • Resonance acceleration instruments
  • Capacitive acceleration instruments
  • Overhead cranes
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Fatigue testers
  • Resistance meters
  • Hipot testers
  • Bubble leak testers
  • Laser shearography flaw detectors
  • Frequency meters
  • Resistivity meters
  • Force transducers
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Tensile testers
  • Forklifts
  • Sorting machines
  • Impact hammers
  • Ammeters
  • Magnetic induction acceleration instruments
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Compression testers
  • Shear testers
  • Color spectrometers
  • Magnetic particle flaw detectors
  • Signal generators
  • Backplane testers
  • Moisture meters
  • Logic test systems
  • Strain gauges
  • Pulse generators
  • Depth gauges
  • Conductivity meters
  • Accelerometers
  • Optical gauges
  • Shock testers
  • Hydraulic pumps
  • Pi tapes
  • Micrometers
  • Ductility testers
  • Measuring microscopes
  • Function generators
  • Calipers
  • Holographic interferometers
  • Personal computers
  • Digital resistance thermometers

Alternative Job Titles