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Automation Risk Analysis

Will “Wire Products Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wire Products Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wire Products Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Verisurf Metrology
  • Inspection marking systems
  • Microsoft Office software
  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • IBM Notes
  • DeepSeek
  • Microsoft SharePoint
  • Nova (Amazon)
  • Extensible markup language XML
  • Dassault Systemes CATIA
  • Medical condition coding software
  • Data analysis software
  • Cognex Vision AI
  • Selenium
  • Statistical process control SPC data collection devices
  • R
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • Llama (Meta)
  • Structured query language SQL
  • ABB AI Robotics
  • Apache Hive
  • SAP software
  • Siemens Industrial AI
  • Minitab
  • Skype
  • Gemini (Google)
  • Computer assisted design software
  • FileMaker Pro
  • Design of experiments DOE software
  • Data entry software
  • Coordinate measuring machine software
  • Microsoft Word
  • Label inspection systems
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Computer-aided inspection software
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Microsoft Access
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • Qwen (Alibaba)
  • Tolerance analysis software
  • Mastercam Design
  • Sight Machine AI
  • Apache Pig
  • Claude (Anthropic)
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Hydraulic lifts
  • Force transducers
  • Holographic interferometers
  • Resonance acceleration instruments
  • Shock testers
  • Plug gauges
  • Hipot testers
  • Overhead cranes
  • Metallurgical microscopes
  • Optical gauges
  • Ammeters
  • Shear testers
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Laser thickness gauges
  • Bit error rate testers BERT
  • Null-balance acceleration instruments
  • Hardness testers
  • Optical comparators
  • Digital resistance meters
  • Logic test systems
  • Laser shearography flaw detectors
  • Personal computers
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Signal generators
  • Direct current DC power testers
  • Beta gauges
  • Power meters
  • Pulse generators
  • Micrometers
  • Ductility testers
  • Strain gauges
  • Compression testers
  • In-circuit testers
  • Measuring microscopes
  • Calorimetric leak testers
  • Forklifts
  • Fatigue testers
  • Magnetic particle flaw detectors
  • Linear or mixed signal equipment
  • Creep and stress relaxation testers
  • Industrial bench scales
  • Calipers
  • Height gauges
  • Tensile testers
  • Mass flow leak testers
  • Piezoelectric acceleration instruments
  • Eddy current probes
  • Multimeters
  • Eddy current flaw detectors
  • Conductivity meters
  • Resistance meters
  • Sorting machines
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Printed circuit board PCB testers
  • Color spectrometers
  • Viscometers
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Capacitive acceleration instruments
  • Function generators
  • Frequency meters
  • Verisurf Master3DGage
  • Hydraulic pumps
  • Impact hammers
  • Continuity testers
  • Verisurf 3Dgage
  • Accelerometers
  • Penetrant flaw detectors
  • Environmental chambers
  • Moisture meters
  • Plotters
  • Thread gauges
  • Depth gauges
  • Pin gauges
  • Bubble leak testers
  • Vibration and shaker systems
  • Pi tapes
  • Frequency counters
  • Return loss calibrator RLC passive component testers
  • Backplane testers
  • Impact toughness testers
  • Sampling oscilloscopes
  • Verisurf CMM Master

Alternative Job Titles