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Automation Risk Analysis

Will “Assembly Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Assembly Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Assembly Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Autodesk AutoCAD
  • Grok (xAI)
  • Microsoft Visio
  • Microsoft Access
  • Skype
  • Design of experiments DOE software
  • Data analysis software
  • IBM Lotus Notes
  • Cybermetrics GAGETrak
  • Microsoft Outlook
  • Computer-aided inspection software
  • Computer assisted design software
  • DeepSeek
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Database software
  • Apache Pig
  • Apache Hive
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • Inspection marking systems
  • Nova (Amazon)
  • Mastercam Design
  • Microsoft Office software
  • Tolerance analysis software
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • IBM Notes
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Mistral (Mistral AI)
  • Atlassian JIRA
  • Cognex Vision AI
  • Statistical process control SPC data collection devices
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • Selenium
  • Extensible markup language XML
  • Data entry software
  • Microsoft SharePoint
  • Microsoft Word
  • Minitab
  • Dassault Systemes SolidWorks
  • Qwen (Alibaba)
  • Medical condition coding software
  • Coordinate measuring machine software
  • Sight Machine AI
  • R
  • Label inspection systems
  • SAP software
  • Gemini (Google)
  • Siemens Industrial AI
  • Microsoft Excel
  • Verisurf CMM Master
  • Holographic interferometers
  • Digital resistance thermometers
  • Continuity testers
  • Resonance acceleration instruments
  • Utrasonic flaw detectors
  • Overhead cranes
  • Industrial bench scales
  • Resistance meters
  • Pin gauges
  • Creep and stress relaxation testers
  • Compression testers
  • Null-balance acceleration instruments
  • Eddy current flaw detectors
  • Environmental chambers
  • Frequency counters
  • Tensile testers
  • Fatigue testers
  • Moisture meters
  • Magnetic particle flaw detectors
  • Hydraulic pumps
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Optical comparators
  • Hydraulic lifts
  • Resistivity meters
  • Forklifts
  • Direct current DC power testers
  • Measuring microscopes
  • Force transducers
  • Impact hammers
  • In-circuit testers
  • Plotters
  • Coordinate measuring machines CMM
  • Frequency meters
  • Pi tapes
  • Pulse generators
  • Height gauges
  • Power meters
  • Depth gauges
  • Conductivity meters
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Personal computers
  • Ammeters
  • Hardness testers
  • Optical gauges
  • Multimeters
  • Eddy current probes
  • Metallurgical microscopes
  • Micrometers
  • Laser shearography flaw detectors
  • Laser thickness gauges
  • Bubble leak testers
  • Radiographic flaw detectors
  • Backplane testers
  • Viscometers
  • Bit error rate testers BERT
  • Digital multimeters
  • Strain gauges
  • Logic test systems
  • Piezoelectric acceleration instruments
  • Shock testers
  • Signal generators
  • Linear or mixed signal equipment
  • Hipot testers
  • Penetrant flaw detectors
  • Beta gauges
  • Calipers
  • Thread gauges
  • Ductility testers
  • Verisurf Master3DGage
  • Verisurf 3Dgage
  • Sampling oscilloscopes
  • Digital voltmeters DVM
  • Digital resistance meters
  • Gloss meters
  • Function generators
  • Magnetic induction acceleration instruments
  • Capacitive acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Calorimetric leak testers
  • Plug gauges
  • Accelerometers
  • Shear testers
  • Color spectrometers
  • Vibration and shaker systems
  • Sorting machines

Alternative Job Titles