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Automation Risk Analysis

Will “Sizer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Sizer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Sizer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

Technologies & Software

  • Database software
  • FileMaker Pro
  • Minitab
  • Gemini (Google)
  • Microsoft Word
  • SAP software
  • Dassault Systemes CATIA
  • Selenium
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • IBM Lotus Notes
  • Nova (Amazon)
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Tolerance analysis software
  • Grok (xAI)
  • Computer assisted design software
  • Siemens Industrial AI
  • Inspection marking systems
  • Microsoft Access
  • Data entry software
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • Apache Hive
  • ABB AI Robotics
  • Skype
  • Verisurf Metrology
  • Wilcox Associates PC-DMIS Inspection Planner
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Atlassian JIRA
  • Coordinate measuring machine software
  • Llama (Meta)
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Structured query language SQL
  • DeepSeek
  • Qwen (Alibaba)
  • Mastercam Design
  • Rockwell Automation AI
  • Apache Pig
  • Design of experiments DOE software
  • Microsoft Excel
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Data analysis software
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • R
  • Cognex Vision AI
  • Sight Machine AI
  • Medical condition coding software
  • Label inspection systems
  • Microsoft Office software
  • IBM Notes
  • Creep and stress relaxation testers
  • Digital voltmeters DVM
  • Depth gauges
  • Gloss meters
  • Magnetic induction acceleration instruments
  • Eddy current flaw detectors
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Radiographic flaw detectors
  • Digital resistance meters
  • Thread gauges
  • Laser thickness gauges
  • Capacitive acceleration instruments
  • Beta gauges
  • Measuring microscopes
  • Direct current DC power testers
  • Linear or mixed signal equipment
  • Moisture meters
  • Ammeters
  • Strain gauges
  • Environmental chambers
  • Shear testers
  • Metallurgical microscopes
  • Verisurf 3Dgage
  • Backplane testers
  • Personal computers
  • Impact toughness testers
  • Logic test systems
  • Hydraulic lifts
  • Shock testers
  • Hydraulic pumps
  • Industrial bench scales
  • Digital multimeters
  • Pi tapes
  • Penetrant flaw detectors
  • Hipot testers
  • Frequency meters
  • Printed circuit board PCB testers
  • Compression testers
  • Tensile testers
  • Sorting machines
  • Color spectrometers
  • Verisurf Master3DGage
  • Forklifts
  • Return loss calibrator RLC passive component testers
  • Impact hammers
  • Conductivity meters
  • Vibration and shaker systems
  • Fatigue testers
  • Pulse generators
  • Pin gauges
  • Eddy current probes
  • Piezoelectric acceleration instruments
  • Utrasonic flaw detectors
  • Coordinate measuring machines CMM
  • Calipers
  • Resistivity meters
  • Laser shearography flaw detectors
  • Micrometers
  • Hardness testers
  • Force transducers
  • Plug gauges
  • Multimeters
  • Null-balance acceleration instruments
  • Frequency counters
  • Bubble leak testers
  • Continuity testers
  • Resonance acceleration instruments
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Plotters
  • Optical comparators
  • Accelerometers
  • Overhead cranes
  • Function generators
  • Holographic interferometers
  • Mass flow leak testers
  • Resistance meters
  • Viscometers
  • Calorimetric leak testers
  • Magnetic particle flaw detectors
  • In-circuit testers
  • Power meters
  • Ductility testers
  • Sampling oscilloscopes
  • Signal generators
  • Height gauges
  • Optical gauges

Alternative Job Titles