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Automation Risk Analysis

Will “Sizer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Sizer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Sizer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Label inspection systems
  • The MathWorks MATLAB
  • Mastercam Design
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • Siemens Industrial AI
  • Gemini (Google)
  • Nova (Amazon)
  • Microsoft Visio
  • Microsoft Office software
  • SAP software
  • FileMaker Pro
  • Minitab
  • Medical condition coding software
  • Qwen (Alibaba)
  • Database software
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Microsoft Excel
  • Apache Hive
  • Llama (Meta)
  • Mistral (Mistral AI)
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Grok (xAI)
  • Data entry software
  • Inspection marking systems
  • Cognex Vision AI
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • Apache Pig
  • Data analysis software
  • Computer assisted design software
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • IBM Notes
  • Atlassian JIRA
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Sight Machine AI
  • Design of experiments DOE software
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Microsoft Access
  • DeepSeek
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • ABB AI Robotics
  • Skype
  • R
  • Selenium
  • Tolerance analysis software
  • Plotters
  • Verisurf CMM Master
  • In-circuit testers
  • Penetrant flaw detectors
  • Forklifts
  • Bit error rate testers BERT
  • Frequency counters
  • Personal computers
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Digital resistance meters
  • Hydraulic pumps
  • Conductivity meters
  • Ductility testers
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Holographic interferometers
  • Hardness testers
  • Metallurgical microscopes
  • Micrometers
  • Eddy current flaw detectors
  • Mass flow leak testers
  • Magnetic induction acceleration instruments
  • Hydraulic lifts
  • Capacitive acceleration instruments
  • Utrasonic flaw detectors
  • Magnetic particle flaw detectors
  • Viscometers
  • Calipers
  • Radiographic flaw detectors
  • Null-balance acceleration instruments
  • Color spectrometers
  • Digital voltmeters DVM
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Environmental chambers
  • Height gauges
  • Overhead cranes
  • Logic test systems
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Power meters
  • Bubble leak testers
  • Return loss calibrator RLC passive component testers
  • Eddy current probes
  • Tensile testers
  • Shear testers
  • Linear or mixed signal equipment
  • Printed circuit board PCB testers
  • Resistivity meters
  • Frequency meters
  • Vibration and shaker systems
  • Optical comparators
  • Laser thickness gauges
  • Strain gauges
  • Verisurf 3Dgage
  • Fatigue testers
  • Thread gauges
  • Continuity testers
  • Verisurf Master3DGage
  • Gloss meters
  • Resonance acceleration instruments
  • Shock testers
  • Impact hammers
  • Compression testers
  • Calorimetric leak testers
  • Digital resistance thermometers
  • Signal generators
  • Hipot testers
  • Multimeters
  • Function generators
  • Sorting machines
  • Pulse generators
  • Depth gauges
  • Moisture meters
  • Industrial bench scales
  • Coordinate measuring machines CMM
  • Beta gauges
  • Pin gauges
  • Pi tapes
  • Digital multimeters
  • Force transducers
  • Resistance meters
  • Optical gauges
  • Accelerometers
  • Backplane testers
  • Direct current DC power testers
  • Ammeters

Alternative Job Titles