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Automation Risk Analysis

Will “Spark Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spark Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spark Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Verisurf Metrology
  • Rockwell Automation AI
  • Tolerance analysis software
  • Mistral (Mistral AI)
  • Sight Machine AI
  • R
  • Autodesk AutoCAD
  • Apache Hive
  • SAP software
  • Cognex Vision AI
  • Design of experiments DOE software
  • Gemini (Google)
  • Inspection marking systems
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Microsoft Excel
  • Llama (Meta)
  • Nova (Amazon)
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Minitab
  • Computer-aided inspection software
  • ABB AI Robotics
  • Data entry software
  • Medical condition coding software
  • Microsoft Access
  • Computer assisted design software
  • Data analysis software
  • Label inspection systems
  • DeepSeek
  • Microsoft Visio
  • Skype
  • Mastercam computer-aided design and manufacturing software
  • FileMaker Pro
  • Apache Pig
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Statistical process control SPC data collection devices
  • Microsoft Office software
  • Extensible markup language XML
  • Selenium
  • Microsoft Word
  • Grok (xAI)
  • Mastercam Design
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Atlassian JIRA
  • Database software
  • Coordinate measuring machine software
  • IBM Lotus Notes
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Microsoft Outlook
  • Linear or mixed signal equipment
  • Ammeters
  • Micrometers
  • Bubble leak testers
  • Pulse generators
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Color spectrometers
  • Creep and stress relaxation testers
  • Shear testers
  • Null-balance acceleration instruments
  • In-circuit testers
  • Ductility testers
  • Impact toughness testers
  • Pin gauges
  • Calorimetric leak testers
  • Verisurf CMM Master
  • Gloss meters
  • Signal generators
  • Shock testers
  • Coordinate measuring machines CMM
  • Optical comparators
  • Manufacturing defect analyzers MDA
  • Printed circuit board PCB testers
  • Thread gauges
  • Compression testers
  • Digital voltmeters DVM
  • Optical gauges
  • Hydraulic pumps
  • Direct current DC power testers
  • Forklifts
  • Resistivity meters
  • Sampling oscilloscopes
  • Capacitive acceleration instruments
  • Resistance meters
  • Height gauges
  • Calipers
  • Beta gauges
  • Laser thickness gauges
  • Mass flow leak testers
  • Viscometers
  • Multimeters
  • Holographic interferometers
  • Sorting machines
  • Power meters
  • Hydraulic lifts
  • Pi tapes
  • Overhead cranes
  • Hipot testers
  • Plotters
  • Radiographic flaw detectors
  • Digital resistance meters
  • Resonance acceleration instruments
  • Function generators
  • Industrial bench scales
  • Tensile testers
  • Backplane testers
  • Digital resistance thermometers
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Frequency meters
  • Logic test systems
  • Return loss calibrator RLC passive component testers
  • Measuring microscopes
  • Magnetic induction acceleration instruments
  • Plug gauges
  • Vibration and shaker systems
  • Environmental chambers
  • Continuity testers
  • Hardness testers
  • Fatigue testers
  • Laser shearography flaw detectors
  • Frequency counters
  • Force transducers
  • Verisurf 3Dgage
  • Magnetic particle flaw detectors
  • Eddy current probes
  • Strain gauges
  • Personal computers
  • Penetrant flaw detectors
  • Impact hammers
  • Eddy current flaw detectors
  • Conductivity meters
  • Digital multimeters
  • Bit error rate testers BERT
  • Depth gauges
  • Moisture meters
  • Metallurgical microscopes

Alternative Job Titles