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Automation Risk Analysis

Will “Cone Examiner” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cone Examiner” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cone Examiner” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

  • Inspection marking systems
  • Siemens Industrial AI
  • Microsoft Outlook
  • Minitab
  • Mastercam Design
  • Atlassian JIRA
  • Microsoft Excel
  • Coordinate measuring machine software
  • Label inspection systems
  • Design of experiments DOE software
  • Llama (Meta)
  • Data analysis software
  • Cybermetrics GAGETrak
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Structured query language SQL
  • SAP software
  • ABB AI Robotics
  • Apache Pig
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Rockwell Automation AI
  • Verisurf Metrology
  • Microsoft Access
  • FileMaker Pro
  • Claude (Anthropic)
  • Medical condition coding software
  • Qwen (Alibaba)
  • Skype
  • Microsoft Visio
  • Gemini (Google)
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Extensible markup language XML
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft PowerPoint
  • Grok (xAI)
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • Apache Hive
  • Nova (Amazon)
  • Selenium
  • Computer assisted design software
  • Tolerance analysis software
  • Microsoft Word
  • The MathWorks MATLAB
  • Data entry software
  • ChatGPT (OpenAI)
  • R
  • Database software
  • Null-balance acceleration instruments
  • Conductivity meters
  • Sorting machines
  • Moisture meters
  • Impact toughness testers
  • Depth gauges
  • Direct current DC power testers
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Shear testers
  • Digital voltmeters DVM
  • Optical gauges
  • Height gauges
  • Eddy current flaw detectors
  • Measuring microscopes
  • Bit error rate testers BERT
  • Function generators
  • Continuity testers
  • Pulse generators
  • Vibration and shaker systems
  • Personal computers
  • Ammeters
  • Coordinate measuring machines CMM
  • Pin gauges
  • Piezoelectric acceleration instruments
  • Verisurf 3Dgage
  • Manufacturing defect analyzers MDA
  • Magnetic induction acceleration instruments
  • Backplane testers
  • Overhead cranes
  • Linear or mixed signal equipment
  • Fatigue testers
  • Thread gauges
  • Bubble leak testers
  • Laser thickness gauges
  • Resistance meters
  • Hydraulic lifts
  • Signal generators
  • Digital multimeters
  • Strain gauges
  • Compression testers
  • Calipers
  • Force transducers
  • Frequency counters
  • Industrial bench scales
  • Shock testers
  • Digital resistance thermometers
  • Pi tapes
  • Logic test systems
  • Micrometers
  • Color spectrometers
  • Environmental chambers
  • Optical comparators
  • Verisurf CMM Master
  • Gloss meters
  • Power meters
  • Creep and stress relaxation testers
  • Sampling oscilloscopes
  • Resonance acceleration instruments
  • Accelerometers
  • Metallurgical microscopes
  • Forklifts
  • Magnetic particle flaw detectors
  • Tensile testers
  • Resistivity meters
  • In-circuit testers
  • Mass flow leak testers
  • Eddy current probes
  • Plotters
  • Multimeters
  • Hardness testers
  • Frequency meters
  • Beta gauges
  • Laser shearography flaw detectors
  • Plug gauges
  • Impact hammers
  • Capacitive acceleration instruments
  • Printed circuit board PCB testers
  • Viscometers
  • Digital resistance meters
  • Hipot testers
  • Ductility testers
  • Return loss calibrator RLC passive component testers
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Holographic interferometers
  • Radiographic flaw detectors
  • Calorimetric leak testers

Alternative Job Titles