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Automation Risk Analysis

Will “Sample Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Sample Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Sample Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Coordinate measuring machine software
  • R
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  • Mistral (Mistral AI)
  • Microsoft Word
  • Structured query language SQL
  • Autodesk AutoCAD
  • Data entry software
  • DeepSeek
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Extensible markup language XML
  • Skype
  • Data analysis software
  • Minitab
  • Dassault Systemes SolidWorks
  • ABB AI Robotics
  • Microsoft Excel
  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Verisurf Metrology
  • Llama (Meta)
  • Microsoft Visio
  • FileMaker Pro
  • Medical condition coding software
  • SAP software
  • Siemens Industrial AI
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Microsoft PowerPoint
  • Microsoft SharePoint
  • Microsoft Access
  • Sight Machine AI
  • IBM Notes
  • Apache Pig
  • Rockwell Automation AI
  • Label inspection systems
  • Computer-aided inspection software
  • Tolerance analysis software
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • Computer assisted design software
  • Mastercam Design
  • Design of experiments DOE software
  • Inspection marking systems
  • Apache Hive
  • Selenium
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • The MathWorks MATLAB
  • IBM Lotus Notes
  • Cognex Vision AI
  • Environmental chambers
  • Backplane testers
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Compression testers
  • Verisurf Master3DGage
  • Beta gauges
  • Force transducers
  • Pin gauges
  • Accelerometers
  • Null-balance acceleration instruments
  • Resonance acceleration instruments
  • Sampling oscilloscopes
  • Shear testers
  • Mass flow leak testers
  • Eddy current probes
  • Radiographic flaw detectors
  • Verisurf 3Dgage
  • Digital resistance meters
  • Eddy current flaw detectors
  • Capacitive acceleration instruments
  • Function generators
  • Calipers
  • Logic test systems
  • Moisture meters
  • Power meters
  • Vibration and shaker systems
  • Magnetic particle flaw detectors
  • Pulse generators
  • Creep and stress relaxation testers
  • Frequency counters
  • Optical comparators
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Calorimetric leak testers
  • Hydraulic pumps
  • Resistance meters
  • Linear or mixed signal equipment
  • Ductility testers
  • Personal computers
  • Color spectrometers
  • Shock testers
  • Ammeters
  • Measuring microscopes
  • Height gauges
  • Utrasonic flaw detectors
  • Tensile testers
  • Fatigue testers
  • Metallurgical microscopes
  • Depth gauges
  • Micrometers
  • Piezoelectric acceleration instruments
  • Optical gauges
  • Digital multimeters
  • Frequency meters
  • Holographic interferometers
  • Hardness testers
  • Multimeters
  • Viscometers
  • Penetrant flaw detectors
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Pi tapes
  • Bubble leak testers
  • Plug gauges
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Conductivity meters
  • Continuity testers
  • Laser thickness gauges
  • Digital voltmeters DVM
  • Thread gauges
  • Gloss meters
  • Industrial bench scales
  • Bit error rate testers BERT
  • Hydraulic lifts
  • In-circuit testers
  • Signal generators
  • Digital resistance thermometers
  • Impact hammers
  • Sorting machines
  • Plotters
  • Verisurf CMM Master
  • Printed circuit board PCB testers
  • Overhead cranes
  • Strain gauges
  • Resistivity meters
  • Laser shearography flaw detectors

Alternative Job Titles