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Automation Risk Analysis

Will “Barrel Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Barrel Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Barrel Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Gemini (Google)
  • Inspection marking systems
  • Extensible markup language XML
  • IBM Notes
  • Design of experiments DOE software
  • Siemens Industrial AI
  • Microsoft Access
  • Structured query language SQL
  • Microsoft SharePoint
  • Skype
  • Label inspection systems
  • SAP software
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • IBM Lotus Notes
  • Kimi (Moonshot AI)
  • Apache Hive
  • Claude (Anthropic)
  • Microsoft Word
  • Data entry software
  • Microsoft Excel
  • Mastercam Design
  • Atlassian JIRA
  • The MathWorks MATLAB
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Verisurf Metrology
  • Microsoft Outlook
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • R
  • ABB AI Robotics
  • Medical condition coding software
  • Computer-aided inspection software
  • Statistical process control SPC data collection devices
  • Minitab
  • Computer assisted design software
  • Coordinate measuring machine software
  • Autodesk AutoCAD
  • Microsoft Visio
  • Data analysis software
  • Sight Machine AI
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • FileMaker Pro
  • Cognex Vision AI
  • Grok (xAI)
  • DeepSeek
  • Selenium
  • Rockwell Automation AI
  • Moisture meters
  • Holographic interferometers
  • Tensile testers
  • Personal computers
  • Height gauges
  • Frequency counters
  • Ductility testers
  • Manufacturing defect analyzers MDA
  • Optical comparators
  • Function generators
  • Resonance acceleration instruments
  • Metallurgical microscopes
  • Signal generators
  • Overhead cranes
  • Resistivity meters
  • Eddy current flaw detectors
  • Plug gauges
  • Utrasonic flaw detectors
  • Conductivity meters
  • Digital voltmeters DVM
  • Printed circuit board PCB testers
  • Gloss meters
  • Shock testers
  • Direct current DC power testers
  • Forklifts
  • Continuity testers
  • Force transducers
  • Impact toughness testers
  • Vibration and shaker systems
  • Hardness testers
  • Bubble leak testers
  • Ammeters
  • Micrometers
  • In-circuit testers
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Digital multimeters
  • Sorting machines
  • Environmental chambers
  • Strain gauges
  • Linear or mixed signal equipment
  • Backplane testers
  • Digital resistance thermometers
  • Measuring microscopes
  • Shear testers
  • Null-balance acceleration instruments
  • Mass flow leak testers
  • Logic test systems
  • Creep and stress relaxation testers
  • Laser thickness gauges
  • Bit error rate testers BERT
  • Viscometers
  • Verisurf Master3DGage
  • Fatigue testers
  • Verisurf 3Dgage
  • Eddy current probes
  • Industrial bench scales
  • Thread gauges
  • Color spectrometers
  • Hydraulic lifts
  • Pulse generators
  • Power meters
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Compression testers
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Impact hammers
  • Pi tapes
  • Calorimetric leak testers
  • Plotters
  • Coordinate measuring machines CMM
  • Frequency meters
  • Pin gauges
  • Penetrant flaw detectors
  • Sampling oscilloscopes
  • Hipot testers
  • Optical gauges
  • Laser shearography flaw detectors
  • Resistance meters
  • Magnetic particle flaw detectors
  • Calipers
  • Beta gauges
  • Accelerometers
  • Digital resistance meters
  • Depth gauges
  • Hydraulic pumps

Alternative Job Titles