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Automation Risk Analysis

Will “Check Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Check Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Check Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • Skype
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Tolerance analysis software
  • FileMaker Pro
  • Microsoft Visio
  • Extensible markup language XML
  • ABB AI Robotics
  • DeepSeek
  • Autodesk AutoCAD
  • Microsoft Excel
  • Computer-aided inspection software
  • Design of experiments DOE software
  • R
  • Mastercam Design
  • Label inspection systems
  • Qwen (Alibaba)
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Nova (Amazon)
  • Data analysis software
  • Selenium
  • Microsoft SharePoint
  • Structured query language SQL
  • Apache Pig
  • Minitab
  • Microsoft Office software
  • Database software
  • Apache Hive
  • Cognex Vision AI
  • Atlassian JIRA
  • Verisurf Metrology
  • Claude (Anthropic)
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • Llama (Meta)
  • IBM Notes
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Inspection marking systems
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Microsoft Access
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • Wilcox Associates PC-DMIS Inspection Planner
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Microsoft Word
  • Data entry software
  • SAP software
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Bubble leak testers
  • Frequency meters
  • Color spectrometers
  • Hydraulic pumps
  • Pin gauges
  • Forklifts
  • Resistance meters
  • Multimeters
  • Digital resistance meters
  • Calorimetric leak testers
  • Signal generators
  • Magnetic induction acceleration instruments
  • Optical comparators
  • Micrometers
  • Null-balance acceleration instruments
  • Digital multimeters
  • Conductivity meters
  • Digital voltmeters DVM
  • Plug gauges
  • Sorting machines
  • Frequency counters
  • Laser thickness gauges
  • Plotters
  • Compression testers
  • Viscometers
  • Resistivity meters
  • Hardness testers
  • Verisurf 3Dgage
  • Accelerometers
  • Bit error rate testers BERT
  • Beta gauges
  • Force transducers
  • Impact hammers
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Personal computers
  • Eddy current flaw detectors
  • Fatigue testers
  • Overhead cranes
  • Verisurf CMM Master
  • Hydraulic lifts
  • Height gauges
  • Resonance acceleration instruments
  • Vibration and shaker systems
  • Sampling oscilloscopes
  • Shear testers
  • Shock testers
  • Magnetic particle flaw detectors
  • Digital resistance thermometers
  • Creep and stress relaxation testers
  • Utrasonic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Gloss meters
  • Pi tapes
  • Impact toughness testers
  • Calipers
  • In-circuit testers
  • Ammeters
  • Tensile testers
  • Function generators
  • Printed circuit board PCB testers
  • Eddy current probes
  • Hipot testers
  • Radiographic flaw detectors
  • Environmental chambers
  • Depth gauges
  • Measuring microscopes
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Pulse generators
  • Verisurf Master3DGage
  • Backplane testers
  • Ductility testers
  • Manufacturing defect analyzers MDA
  • Penetrant flaw detectors
  • Optical gauges
  • Mass flow leak testers
  • Coordinate measuring machines CMM
  • Thread gauges
  • Power meters
  • Logic test systems
  • Moisture meters
  • Continuity testers
  • Holographic interferometers
  • Laser shearography flaw detectors
  • Industrial bench scales

Alternative Job Titles