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Automation Risk Analysis

Will “Check Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Check Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Check Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • Dassault Systemes CATIA
  • Data analysis software
  • Coordinate measuring machine software
  • Atlassian JIRA
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Statistical process control SPC data collection devices
  • Minitab
  • ChatGPT (OpenAI)
  • Computer assisted design software
  • Mistral (Mistral AI)
  • Database software
  • Tolerance analysis software
  • Nova (Amazon)
  • Microsoft Access
  • Inspection marking systems
  • Selenium
  • Microsoft Visio
  • Claude (Anthropic)
  • Microsoft Office software
  • Apache Pig
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • DeepSeek
  • Llama (Meta)
  • Medical condition coding software
  • Label inspection systems
  • Skype
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Siemens Industrial AI
  • Data entry software
  • Extensible markup language XML
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Sight Machine AI
  • Structured query language SQL
  • ABB AI Robotics
  • FileMaker Pro
  • Mastercam Design
  • SAP software
  • Microsoft SharePoint
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • The MathWorks MATLAB
  • Grok (xAI)
  • R
  • Microsoft Word
  • Apache Hive
  • IBM Notes
  • Design of experiments DOE software
  • Verisurf Metrology
  • Gemini (Google)
  • Microsoft Outlook
  • Metallurgical microscopes
  • Eddy current probes
  • Function generators
  • Strain gauges
  • Verisurf 3Dgage
  • Manufacturing defect analyzers MDA
  • Ammeters
  • Laser thickness gauges
  • Backplane testers
  • Conductivity meters
  • Optical comparators
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Tensile testers
  • Direct current DC power testers
  • Shear testers
  • Resistivity meters
  • Hardness testers
  • Forklifts
  • Impact toughness testers
  • Piezoelectric acceleration instruments
  • Ductility testers
  • Calipers
  • Digital resistance thermometers
  • Force transducers
  • Creep and stress relaxation testers
  • Pin gauges
  • Environmental chambers
  • Measuring microscopes
  • Printed circuit board PCB testers
  • Gloss meters
  • Multimeters
  • Signal generators
  • Pi tapes
  • Penetrant flaw detectors
  • Verisurf CMM Master
  • Micrometers
  • Hydraulic lifts
  • Eddy current flaw detectors
  • Frequency meters
  • Shock testers
  • Pulse generators
  • Mass flow leak testers
  • Coordinate measuring machines CMM
  • Continuity testers
  • Digital voltmeters DVM
  • Utrasonic flaw detectors
  • Linear or mixed signal equipment
  • Optical gauges
  • Bit error rate testers BERT
  • Industrial bench scales
  • Digital resistance meters
  • Depth gauges
  • Holographic interferometers
  • Plug gauges
  • Radiographic flaw detectors
  • Logic test systems
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Color spectrometers
  • Height gauges
  • Sampling oscilloscopes
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Null-balance acceleration instruments
  • Hipot testers
  • Impact hammers
  • Fatigue testers
  • Verisurf Master3DGage
  • Return loss calibrator RLC passive component testers
  • Digital multimeters
  • Power meters
  • Thread gauges
  • Plotters
  • Compression testers
  • Resonance acceleration instruments
  • Vibration and shaker systems
  • Frequency counters
  • Hydraulic pumps
  • Bubble leak testers
  • Personal computers
  • Calorimetric leak testers
  • Viscometers
  • Moisture meters
  • Resistance meters
  • Sorting machines
  • Beta gauges
  • In-circuit testers

Alternative Job Titles