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Automation Risk Analysis

Will “Precision Assembly Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Precision Assembly Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Precision Assembly Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

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  • Label inspection systems
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  • Llama (Meta)
  • Mastercam Design
  • Kimi (Moonshot AI)
  • SAP software
  • FileMaker Pro
  • Siemens Industrial AI
  • Computer-aided inspection software
  • Skype
  • Microsoft Visio
  • Microsoft Office software
  • Qwen (Alibaba)
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Microsoft Access
  • Microsoft SharePoint
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • IBM Notes
  • Database software
  • Tolerance analysis software
  • IBM Lotus Notes
  • DeepSeek
  • ABB AI Robotics
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Selenium
  • Atlassian JIRA
  • Data analysis software
  • Apache Hive
  • Microsoft Word
  • Cognex Vision AI
  • R
  • Autodesk AutoCAD
  • Sight Machine AI
  • Design of experiments DOE software
  • Nova (Amazon)
  • Extensible markup language XML
  • Minitab
  • Data entry software
  • Verisurf Metrology
  • Computer assisted design software
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Apache Pig
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Inspection marking systems
  • Verisurf CMM Master
  • Frequency meters
  • Digital resistance meters
  • Plug gauges
  • Pulse generators
  • Gloss meters
  • Environmental chambers
  • Shock testers
  • Creep and stress relaxation testers
  • Function generators
  • Signal generators
  • Linear or mixed signal equipment
  • Power meters
  • Verisurf Master3DGage
  • Sampling oscilloscopes
  • Accelerometers
  • Holographic interferometers
  • Digital voltmeters DVM
  • Logic test systems
  • Resistance meters
  • Pin gauges
  • Eddy current probes
  • Frequency counters
  • Multimeters
  • Beta gauges
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Overhead cranes
  • Plotters
  • Fatigue testers
  • Capacitive acceleration instruments
  • Laser thickness gauges
  • Backplane testers
  • Hydraulic lifts
  • Metallurgical microscopes
  • Forklifts
  • Bit error rate testers BERT
  • Hardness testers
  • Micrometers
  • Hydraulic pumps
  • Magnetic induction acceleration instruments
  • Ammeters
  • Magnetic particle flaw detectors
  • Height gauges
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Personal computers
  • Digital multimeters
  • Calorimetric leak testers
  • Viscometers
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Laser shearography flaw detectors
  • Conductivity meters
  • Eddy current flaw detectors
  • Measuring microscopes
  • Shear testers
  • In-circuit testers
  • Pi tapes
  • Ductility testers
  • Printed circuit board PCB testers
  • Null-balance acceleration instruments
  • Thread gauges
  • Resonance acceleration instruments
  • Industrial bench scales
  • Calipers
  • Color spectrometers
  • Tensile testers
  • Hipot testers
  • Impact toughness testers
  • Bubble leak testers
  • Moisture meters
  • Vibration and shaker systems
  • Penetrant flaw detectors
  • Depth gauges
  • Compression testers
  • Strain gauges
  • Continuity testers
  • Mass flow leak testers
  • Impact hammers
  • Verisurf 3Dgage
  • Optical comparators
  • Direct current DC power testers

Alternative Job Titles