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Automation Risk Analysis

Will “Precision Assembly Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Precision Assembly Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Precision Assembly Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • Microsoft Word
  • Dassault Systemes CATIA
  • Microsoft Visio
  • IBM Notes
  • Computer assisted design software
  • Label inspection systems
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Claude (Anthropic)
  • Medical condition coding software
  • Design of experiments DOE software
  • Mastercam computer-aided design and manufacturing software
  • Qwen (Alibaba)
  • Verisurf Metrology
  • Rockwell Automation AI
  • Microsoft Excel
  • Apache Pig
  • Microsoft Office software
  • Atlassian JIRA
  • Sight Machine AI
  • Microsoft Access
  • Nova (Amazon)
  • Structured query language SQL
  • Data analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Grok (xAI)
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Database software
  • SAP software
  • Microsoft Outlook
  • Cybermetrics GAGETrak
  • DeepSeek
  • R
  • Extensible markup language XML
  • Inspection marking systems
  • Selenium
  • Apache Hive
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Cognex Vision AI
  • Microsoft PowerPoint
  • Data entry software
  • FileMaker Pro
  • Mistral (Mistral AI)
  • Mastercam Design
  • Computer-aided inspection software
  • Gemini (Google)
  • IBM Lotus Notes
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Minitab
  • ChatGPT (OpenAI)
  • Skype
  • Statistical process control SPC data collection devices
  • Autodesk AutoCAD
  • Shock testers
  • Mass flow leak testers
  • Viscometers
  • Force transducers
  • Backplane testers
  • Continuity testers
  • Environmental chambers
  • Sampling oscilloscopes
  • Plug gauges
  • Forklifts
  • Calorimetric leak testers
  • Fatigue testers
  • Calipers
  • Industrial bench scales
  • Thread gauges
  • Beta gauges
  • Logic test systems
  • Height gauges
  • Hydraulic pumps
  • Function generators
  • Optical comparators
  • Holographic interferometers
  • Color spectrometers
  • Signal generators
  • Ductility testers
  • Resonance acceleration instruments
  • Tensile testers
  • Bubble leak testers
  • Impact hammers
  • Vibration and shaker systems
  • Digital resistance thermometers
  • Verisurf CMM Master
  • Conductivity meters
  • Frequency meters
  • Coordinate measuring machines CMM
  • Printed circuit board PCB testers
  • Multimeters
  • Shear testers
  • Digital voltmeters DVM
  • Laser thickness gauges
  • Frequency counters
  • Eddy current flaw detectors
  • Radiographic flaw detectors
  • Resistance meters
  • Penetrant flaw detectors
  • Capacitive acceleration instruments
  • Magnetic particle flaw detectors
  • Pi tapes
  • Sorting machines
  • Eddy current probes
  • Gloss meters
  • Bit error rate testers BERT
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Linear or mixed signal equipment
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Resistivity meters
  • Plotters
  • Measuring microscopes
  • Moisture meters
  • Hydraulic lifts
  • Hipot testers
  • Depth gauges
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Ammeters
  • Manufacturing defect analyzers MDA
  • Laser shearography flaw detectors
  • Accelerometers
  • Micrometers
  • Optical gauges
  • Null-balance acceleration instruments
  • Compression testers
  • Pin gauges
  • Utrasonic flaw detectors
  • Strain gauges
  • Power meters
  • Digital resistance meters
  • Personal computers
  • Overhead cranes
  • Creep and stress relaxation testers
  • Verisurf 3Dgage
  • In-circuit testers
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Impact toughness testers
  • Direct current DC power testers

Alternative Job Titles