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Automation Risk Analysis

Will “Precision Assembly Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Precision Assembly Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Precision Assembly Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

  • Medical condition coding software
  • Structured query language SQL
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Llama (Meta)
  • Microsoft Office software
  • The MathWorks MATLAB
  • Microsoft Visio
  • Computer assisted design software
  • Extensible markup language XML
  • R
  • Skype
  • SAP software
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Nova (Amazon)
  • Data analysis software
  • DeepSeek
  • Autodesk AutoCAD
  • Mastercam Design
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Design of experiments DOE software
  • Rockwell Automation AI
  • Microsoft Access
  • Minitab
  • Selenium
  • Label inspection systems
  • Apache Hive
  • Computer-aided inspection software
  • Database software
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • IBM Lotus Notes
  • Grok (xAI)
  • Statistical process control SPC data collection devices
  • Claude (Anthropic)
  • Atlassian JIRA
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Microsoft Excel
  • Gemini (Google)
  • Microsoft SharePoint
  • Microsoft Outlook
  • Data entry software
  • FileMaker Pro
  • Cognex Vision AI
  • Inspection marking systems
  • ABB AI Robotics
  • IBM Notes
  • Cybermetrics GAGETrak
  • Apache Pig
  • Thread gauges
  • Digital resistance meters
  • Sampling oscilloscopes
  • Power meters
  • Null-balance acceleration instruments
  • Creep and stress relaxation testers
  • Coordinate measuring machines CMM
  • Fatigue testers
  • Resonance acceleration instruments
  • Eddy current probes
  • Linear or mixed signal equipment
  • Bubble leak testers
  • Direct current DC power testers
  • Vibration and shaker systems
  • Verisurf 3Dgage
  • Digital resistance thermometers
  • Ductility testers
  • Magnetic induction acceleration instruments
  • Signal generators
  • Impact toughness testers
  • Hydraulic lifts
  • Multimeters
  • Calorimetric leak testers
  • Mass flow leak testers
  • Hardness testers
  • Impact hammers
  • Resistivity meters
  • Continuity testers
  • Magnetic particle flaw detectors
  • In-circuit testers
  • Frequency meters
  • Beta gauges
  • Piezoelectric acceleration instruments
  • Shear testers
  • Environmental chambers
  • Calipers
  • Bit error rate testers BERT
  • Pin gauges
  • Optical gauges
  • Hipot testers
  • Radiographic flaw detectors
  • Verisurf Master3DGage
  • Digital multimeters
  • Laser shearography flaw detectors
  • Return loss calibrator RLC passive component testers
  • Verisurf CMM Master
  • Force transducers
  • Depth gauges
  • Compression testers
  • Optical comparators
  • Moisture meters
  • Accelerometers
  • Digital voltmeters DVM
  • Forklifts
  • Metallurgical microscopes
  • Pulse generators
  • Printed circuit board PCB testers
  • Height gauges
  • Shock testers
  • Micrometers
  • Conductivity meters
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Overhead cranes
  • Pi tapes
  • Personal computers
  • Capacitive acceleration instruments
  • Gloss meters
  • Plotters
  • Utrasonic flaw detectors
  • Logic test systems
  • Sorting machines
  • Tensile testers
  • Industrial bench scales
  • Ammeters
  • Frequency counters
  • Backplane testers
  • Plug gauges
  • Measuring microscopes
  • Resistance meters
  • Function generators
  • Viscometers
  • Hydraulic pumps
  • Strain gauges
  • Eddy current flaw detectors
  • Penetrant flaw detectors
  • Color spectrometers
  • Laser thickness gauges

Alternative Job Titles