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Automation Risk Analysis

Will “Coil Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coil Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coil Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Microsoft Visio
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • Microsoft Word
  • R
  • FileMaker Pro
  • ChatGPT (OpenAI)
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Siemens Industrial AI
  • Microsoft SharePoint
  • DeepSeek
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Structured query language SQL
  • ABB AI Robotics
  • Data analysis software
  • Data entry software
  • Apache Hive
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • Microsoft Office software
  • Llama (Meta)
  • Label inspection systems
  • Selenium
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Microsoft Access
  • Computer assisted design software
  • Verisurf Metrology
  • Extensible markup language XML
  • Coordinate measuring machine software
  • Qwen (Alibaba)
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • SAP software
  • Database software
  • Rockwell Automation AI
  • Atlassian JIRA
  • IBM Notes
  • Minitab
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Microsoft Outlook
  • Design of experiments DOE software
  • Nova (Amazon)
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Sight Machine AI
  • Medical condition coding software
  • Mastercam Design
  • Mastercam computer-aided design and manufacturing software
  • Apache Pig
  • Autodesk AutoCAD
  • Skype
  • Tolerance analysis software
  • Tensile testers
  • Laser thickness gauges
  • Sorting machines
  • Magnetic particle flaw detectors
  • Accelerometers
  • Verisurf 3Dgage
  • Strain gauges
  • Plug gauges
  • Calorimetric leak testers
  • Shock testers
  • Frequency meters
  • Logic test systems
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • Resonance acceleration instruments
  • Vibration and shaker systems
  • Pin gauges
  • Environmental chambers
  • Depth gauges
  • Printed circuit board PCB testers
  • Optical comparators
  • In-circuit testers
  • Measuring microscopes
  • Ammeters
  • Digital resistance thermometers
  • Mass flow leak testers
  • Frequency counters
  • Piezoelectric acceleration instruments
  • Overhead cranes
  • Shear testers
  • Pi tapes
  • Plotters
  • Hydraulic pumps
  • Power meters
  • Micrometers
  • Function generators
  • Hipot testers
  • Moisture meters
  • Resistance meters
  • Force transducers
  • Eddy current probes
  • Color spectrometers
  • Backplane testers
  • Impact hammers
  • Digital multimeters
  • Gloss meters
  • Calipers
  • Industrial bench scales
  • Signal generators
  • Capacitive acceleration instruments
  • Eddy current flaw detectors
  • Hardness testers
  • Viscometers
  • Impact toughness testers
  • Holographic interferometers
  • Forklifts
  • Direct current DC power testers
  • Conductivity meters
  • Sampling oscilloscopes
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Ductility testers
  • Bit error rate testers BERT
  • Multimeters
  • Verisurf CMM Master
  • Continuity testers
  • Height gauges
  • Digital resistance meters
  • Pulse generators
  • Resistivity meters
  • Fatigue testers
  • Return loss calibrator RLC passive component testers
  • Thread gauges
  • Linear or mixed signal equipment
  • Optical gauges
  • Personal computers
  • Compression testers
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Bubble leak testers
  • Laser shearography flaw detectors
  • Penetrant flaw detectors
  • Metallurgical microscopes
  • Radiographic flaw detectors
  • Hydraulic lifts
  • Coordinate measuring machines CMM

Alternative Job Titles