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Automation Risk Analysis

Will “Coil Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coil Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coil Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Tolerance analysis software
  • Siemens Industrial AI
  • Database software
  • SAP software
  • DeepSeek
  • The MathWorks MATLAB
  • Apache Hive
  • IBM Lotus Notes
  • Microsoft Access
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Cognex Vision AI
  • Microsoft SharePoint
  • Microsoft Excel
  • Selenium
  • Coordinate measuring machine software
  • IBM Notes
  • Dassault Systemes CATIA
  • Computer assisted design software
  • Design of experiments DOE software
  • ABB AI Robotics
  • Microsoft PowerPoint
  • Minitab
  • Cybermetrics GAGETrak
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Grok (xAI)
  • Llama (Meta)
  • Data entry software
  • Label inspection systems
  • Apache Pig
  • Nova (Amazon)
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Computer-aided inspection software
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Data analysis software
  • Structured query language SQL
  • Skype
  • FileMaker Pro
  • Inspection marking systems
  • Microsoft Outlook
  • Gemini (Google)
  • Extensible markup language XML
  • Microsoft Word
  • Sight Machine AI
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Microsoft Visio
  • Backplane testers
  • Eddy current flaw detectors
  • Metallurgical microscopes
  • Impact toughness testers
  • Digital multimeters
  • Pi tapes
  • Bubble leak testers
  • Creep and stress relaxation testers
  • Thread gauges
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Penetrant flaw detectors
  • Digital resistance meters
  • Environmental chambers
  • Optical comparators
  • Optical gauges
  • Verisurf CMM Master
  • Laser thickness gauges
  • Logic test systems
  • Micrometers
  • Frequency counters
  • Multimeters
  • Digital voltmeters DVM
  • Gloss meters
  • In-circuit testers
  • Radiographic flaw detectors
  • Laser shearography flaw detectors
  • Manufacturing defect analyzers MDA
  • Pin gauges
  • Hydraulic lifts
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Hardness testers
  • Industrial bench scales
  • Force transducers
  • Hydraulic pumps
  • Frequency meters
  • Verisurf Master3DGage
  • Function generators
  • Digital resistance thermometers
  • Sampling oscilloscopes
  • Calorimetric leak testers
  • Ammeters
  • Measuring microscopes
  • Tensile testers
  • Piezoelectric acceleration instruments
  • Fatigue testers
  • Color spectrometers
  • Accelerometers
  • Resonance acceleration instruments
  • Shock testers
  • Null-balance acceleration instruments
  • Plug gauges
  • Pulse generators
  • Forklifts
  • Depth gauges
  • Personal computers
  • Impact hammers
  • Verisurf 3Dgage
  • Moisture meters
  • Bit error rate testers BERT
  • Utrasonic flaw detectors
  • Overhead cranes
  • Strain gauges
  • Signal generators
  • Sorting machines
  • Vibration and shaker systems
  • Height gauges
  • Resistance meters
  • Power meters
  • Continuity testers
  • Direct current DC power testers
  • Resistivity meters
  • Holographic interferometers
  • Plotters
  • Calipers
  • Eddy current probes
  • Return loss calibrator RLC passive component testers
  • Shear testers
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Beta gauges
  • Viscometers
  • Printed circuit board PCB testers
  • Ductility testers
  • Compression testers
  • Conductivity meters

Alternative Job Titles