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Automation Risk Analysis

Will “Coil Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coil Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coil Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Sight Machine AI
  • Cognex Vision AI
  • Data analysis software
  • Mastercam Design
  • Gemini (Google)
  • Autodesk AutoCAD
  • Wilcox Associates PC-DMIS Inspection Planner
  • Nova (Amazon)
  • Claude (Anthropic)
  • Minitab
  • Structured query language SQL
  • Verisurf Metrology
  • Llama (Meta)
  • Inspection marking systems
  • The MathWorks MATLAB
  • DeepSeek
  • Microsoft Access
  • Apache Hive
  • Microsoft SharePoint
  • ABB AI Robotics
  • Dassault Systemes CATIA
  • SAP software
  • Grok (xAI)
  • FileMaker Pro
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • Skype
  • Microsoft Visio
  • IBM Lotus Notes
  • Selenium
  • Computer assisted design software
  • Database software
  • Label inspection systems
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Design of experiments DOE software
  • Qwen (Alibaba)
  • Data entry software
  • Atlassian JIRA
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • IBM Notes
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Apache Pig
  • Microsoft Office software
  • R
  • Microsoft Word
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Color spectrometers
  • Manufacturing defect analyzers MDA
  • Shock testers
  • Creep and stress relaxation testers
  • Height gauges
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Metallurgical microscopes
  • Thread gauges
  • Vibration and shaker systems
  • Null-balance acceleration instruments
  • Eddy current probes
  • Verisurf CMM Master
  • Optical comparators
  • Ammeters
  • Capacitive acceleration instruments
  • Magnetic particle flaw detectors
  • Overhead cranes
  • Hardness testers
  • Pin gauges
  • Frequency meters
  • Pi tapes
  • Impact hammers
  • Optical gauges
  • Compression testers
  • Conductivity meters
  • Utrasonic flaw detectors
  • Coordinate measuring machines CMM
  • Calipers
  • Fatigue testers
  • Forklifts
  • Verisurf Master3DGage
  • Impact toughness testers
  • Eddy current flaw detectors
  • Laser shearography flaw detectors
  • Depth gauges
  • Digital resistance thermometers
  • Radiographic flaw detectors
  • Digital multimeters
  • Force transducers
  • Continuity testers
  • Bit error rate testers BERT
  • Penetrant flaw detectors
  • Resistivity meters
  • Moisture meters
  • Resistance meters
  • Tensile testers
  • Power meters
  • Plug gauges
  • Viscometers
  • Backplane testers
  • Hydraulic pumps
  • Pulse generators
  • Bubble leak testers
  • Direct current DC power testers
  • Industrial bench scales
  • Return loss calibrator RLC passive component testers
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Calorimetric leak testers
  • Environmental chambers
  • Signal generators
  • Beta gauges
  • Micrometers
  • Personal computers
  • Verisurf 3Dgage
  • Plotters
  • Mass flow leak testers
  • Hipot testers
  • Linear or mixed signal equipment
  • Digital resistance meters
  • Frequency counters
  • Multimeters
  • Gloss meters
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Logic test systems
  • Sorting machines
  • In-circuit testers
  • Ductility testers
  • Function generators
  • Shear testers
  • Holographic interferometers
  • Hydraulic lifts
  • Sampling oscilloscopes
  • Digital voltmeters DVM
  • Strain gauges
  • Accelerometers

Alternative Job Titles