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Automation Risk Analysis

Will “Diesel Engine Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Diesel Engine Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Diesel Engine Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

Technologies & Software

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  • Mastercam computer-aided design and manufacturing software
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  • R
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  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Microsoft Outlook
  • Extensible markup language XML
  • Nova (Amazon)
  • IBM Notes
  • Selenium
  • Autodesk AutoCAD
  • Label inspection systems
  • IBM Lotus Notes
  • Verisurf Metrology
  • Siemens Industrial AI
  • SAP software
  • Microsoft Excel
  • ABB AI Robotics
  • Microsoft Office software
  • Microsoft SharePoint
  • Minitab
  • Atlassian JIRA
  • DeepSeek
  • Cognex Vision AI
  • Rockwell Automation AI
  • Data analysis software
  • Inspection marking systems
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  • Data entry software
  • Structured query language SQL
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  • ChatGPT (OpenAI)
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  • Apache Pig
  • Dassault Systemes CATIA
  • Mastercam Design
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • Microsoft Visio
  • Apache Hive
  • Tolerance analysis software
  • Computer-aided inspection software
  • Microsoft Word
  • Power meters
  • Calipers
  • Calorimetric leak testers
  • Verisurf 3Dgage
  • Pin gauges
  • Coordinate measuring machines CMM
  • Hydraulic pumps
  • Radiographic flaw detectors
  • Ammeters
  • Bubble leak testers
  • Resistance meters
  • Tensile testers
  • Eddy current flaw detectors
  • Thread gauges
  • Capacitive acceleration instruments
  • Impact hammers
  • Verisurf CMM Master
  • Printed circuit board PCB testers
  • Backplane testers
  • Logic test systems
  • Personal computers
  • Optical gauges
  • Penetrant flaw detectors
  • Signal generators
  • Color spectrometers
  • Forklifts
  • Gloss meters
  • Digital multimeters
  • Direct current DC power testers
  • Viscometers
  • Plotters
  • Digital resistance thermometers
  • Depth gauges
  • Industrial bench scales
  • Sorting machines
  • Return loss calibrator RLC passive component testers
  • Strain gauges
  • Continuity testers
  • Height gauges
  • Impact toughness testers
  • Moisture meters
  • Shock testers
  • Micrometers
  • Force transducers
  • Digital resistance meters
  • Mass flow leak testers
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Vibration and shaker systems
  • Resistivity meters
  • Linear or mixed signal equipment
  • Resonance acceleration instruments
  • Hardness testers
  • Pi tapes
  • Overhead cranes
  • Measuring microscopes
  • Verisurf Master3DGage
  • Piezoelectric acceleration instruments
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Optical comparators
  • Beta gauges
  • Eddy current probes
  • Frequency meters
  • Bit error rate testers BERT
  • Laser shearography flaw detectors
  • Magnetic particle flaw detectors
  • Hipot testers
  • Conductivity meters
  • Function generators
  • Shear testers
  • Fatigue testers
  • Pulse generators
  • Holographic interferometers
  • Frequency counters
  • Sampling oscilloscopes
  • Hydraulic lifts
  • Magnetic induction acceleration instruments
  • Compression testers
  • Utrasonic flaw detectors
  • Ductility testers
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Accelerometers
  • In-circuit testers
  • Plug gauges
  • Laser thickness gauges
  • Environmental chambers

Alternative Job Titles