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Automation Risk Analysis

Will “Flatwork Tier” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Flatwork Tier” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Flatwork Tier” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • Inspection marking systems
  • Llama (Meta)
  • Computer-aided inspection software
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Extensible markup language XML
  • Data analysis software
  • Data entry software
  • Computer assisted design software
  • Verisurf Metrology
  • Microsoft Visio
  • Database software
  • Microsoft Access
  • Dassault Systemes CATIA
  • Coordinate measuring machine software
  • Tolerance analysis software
  • Apache Pig
  • Design of experiments DOE software
  • ABB AI Robotics
  • IBM Lotus Notes
  • R
  • Microsoft Word
  • Microsoft SharePoint
  • IBM Notes
  • Claude (Anthropic)
  • Grok (xAI)
  • FileMaker Pro
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Selenium
  • Microsoft Office software
  • Qwen (Alibaba)
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Rockwell Automation AI
  • Microsoft Excel
  • Minitab
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Sight Machine AI
  • The MathWorks MATLAB
  • Cognex Vision AI
  • Structured query language SQL
  • Autodesk AutoCAD
  • Gemini (Google)
  • Mastercam Design
  • Label inspection systems
  • Nova (Amazon)
  • Atlassian JIRA
  • Skype
  • Statistical process control SPC data collection devices
  • Apache Hive
  • Viscometers
  • Eddy current flaw detectors
  • Null-balance acceleration instruments
  • Accelerometers
  • Digital multimeters
  • Digital voltmeters DVM
  • Return loss calibrator RLC passive component testers
  • Printed circuit board PCB testers
  • Power meters
  • Digital resistance thermometers
  • Logic test systems
  • Environmental chambers
  • Magnetic particle flaw detectors
  • Sorting machines
  • Plotters
  • Continuity testers
  • Digital resistance meters
  • Overhead cranes
  • Vibration and shaker systems
  • Pulse generators
  • Magnetic induction acceleration instruments
  • Manufacturing defect analyzers MDA
  • Hardness testers
  • Forklifts
  • Multimeters
  • Ammeters
  • Optical gauges
  • Radiographic flaw detectors
  • Moisture meters
  • Measuring microscopes
  • Signal generators
  • Compression testers
  • Tensile testers
  • Color spectrometers
  • Frequency meters
  • Coordinate measuring machines CMM
  • Impact toughness testers
  • Force transducers
  • Verisurf Master3DGage
  • Fatigue testers
  • Micrometers
  • In-circuit testers
  • Pi tapes
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Backplane testers
  • Calipers
  • Strain gauges
  • Resistance meters
  • Piezoelectric acceleration instruments
  • Personal computers
  • Sampling oscilloscopes
  • Beta gauges
  • Shear testers
  • Ductility testers
  • Depth gauges
  • Function generators
  • Bit error rate testers BERT
  • Calorimetric leak testers
  • Hydraulic lifts
  • Pin gauges
  • Optical comparators
  • Verisurf CMM Master
  • Height gauges
  • Thread gauges
  • Mass flow leak testers
  • Conductivity meters
  • Utrasonic flaw detectors
  • Metallurgical microscopes
  • Creep and stress relaxation testers
  • Frequency counters
  • Shock testers
  • Resistivity meters
  • Direct current DC power testers
  • Gloss meters
  • Industrial bench scales
  • Linear or mixed signal equipment
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Hipot testers
  • Laser thickness gauges
  • Hydraulic pumps
  • Plug gauges
  • Bubble leak testers
  • Eddy current probes
  • Holographic interferometers
  • Impact hammers
  • Penetrant flaw detectors

Alternative Job Titles