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Automation Risk Analysis

Will “Circuit Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Circuit Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Circuit Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Mastercam Design
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • ABB AI Robotics
  • Label inspection systems
  • Tolerance analysis software
  • Data entry software
  • Microsoft SharePoint
  • Apache Pig
  • Microsoft Outlook
  • R
  • Inspection marking systems
  • Atlassian JIRA
  • Apache Hive
  • Kimi (Moonshot AI)
  • Database software
  • Gemini (Google)
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Cognex Vision AI
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Microsoft Word
  • Microsoft Excel
  • Microsoft PowerPoint
  • Computer assisted design software
  • Claude (Anthropic)
  • FileMaker Pro
  • Design of experiments DOE software
  • Microsoft Visio
  • Medical condition coding software
  • Microsoft Access
  • SAP software
  • Siemens Industrial AI
  • Extensible markup language XML
  • Minitab
  • IBM Notes
  • Data analysis software
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Computer-aided inspection software
  • Verisurf Metrology
  • Structured query language SQL
  • Sight Machine AI
  • Skype
  • Microsoft Office software
  • Qwen (Alibaba)
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • Nova (Amazon)
  • DeepSeek
  • Null-balance acceleration instruments
  • Force transducers
  • Height gauges
  • Moisture meters
  • Creep and stress relaxation testers
  • Frequency counters
  • Logic test systems
  • Laser shearography flaw detectors
  • Holographic interferometers
  • Coordinate measuring machines CMM
  • Digital multimeters
  • Measuring microscopes
  • Vibration and shaker systems
  • Eddy current probes
  • Linear or mixed signal equipment
  • Utrasonic flaw detectors
  • Optical gauges
  • Magnetic induction acceleration instruments
  • Continuity testers
  • Forklifts
  • Accelerometers
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Direct current DC power testers
  • Backplane testers
  • Shear testers
  • Plug gauges
  • Calipers
  • Calorimetric leak testers
  • Beta gauges
  • Resistance meters
  • Sorting machines
  • Overhead cranes
  • Resistivity meters
  • Optical comparators
  • Hardness testers
  • Bit error rate testers BERT
  • Signal generators
  • Hipot testers
  • Hydraulic lifts
  • Industrial bench scales
  • Gloss meters
  • Penetrant flaw detectors
  • Compression testers
  • Thread gauges
  • Pulse generators
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Verisurf 3Dgage
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Sampling oscilloscopes
  • Power meters
  • Return loss calibrator RLC passive component testers
  • Environmental chambers
  • Frequency meters
  • Depth gauges
  • Multimeters
  • Plotters
  • Impact toughness testers
  • Conductivity meters
  • Ductility testers
  • Impact hammers
  • Pi tapes
  • Viscometers
  • Strain gauges
  • Fatigue testers
  • Printed circuit board PCB testers
  • Capacitive acceleration instruments
  • Eddy current flaw detectors
  • Color spectrometers
  • Bubble leak testers
  • Manufacturing defect analyzers MDA
  • Pin gauges
  • Digital resistance meters
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Tensile testers
  • Micrometers
  • Personal computers
  • Ammeters
  • Function generators
  • Piezoelectric acceleration instruments
  • Metallurgical microscopes
  • Hydraulic pumps
  • In-circuit testers
  • Laser thickness gauges
  • Shock testers

Alternative Job Titles