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Automation Risk Analysis

Will “Gauge and Weigh Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gauge and Weigh Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gauge and Weigh Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

  • Verisurf Metrology
  • Skype
  • Computer assisted design software
  • Dassault Systemes CATIA
  • Llama (Meta)
  • Rockwell Automation AI
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Inspection marking systems
  • SAP software
  • Microsoft Outlook
  • Microsoft Visio
  • Coordinate measuring machine software
  • Database software
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Apache Hive
  • Selenium
  • Sight Machine AI
  • FileMaker Pro
  • Cognex Vision AI
  • Grok (xAI)
  • Microsoft Excel
  • Computer-aided inspection software
  • DeepSeek
  • Microsoft Word
  • Label inspection systems
  • Tolerance analysis software
  • ABB AI Robotics
  • Nova (Amazon)
  • Autodesk AutoCAD
  • R
  • Minitab
  • Cybermetrics GAGETrak
  • IBM Lotus Notes
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Apache Pig
  • Design of experiments DOE software
  • Mastercam Design
  • Microsoft SharePoint
  • IBM Notes
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Medical condition coding software
  • Siemens Industrial AI
  • Data analysis software
  • Data entry software
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Digital voltmeters DVM
  • Moisture meters
  • Capacitive acceleration instruments
  • Mass flow leak testers
  • Hydraulic lifts
  • Sorting machines
  • Resonance acceleration instruments
  • Beta gauges
  • Digital resistance thermometers
  • Micrometers
  • Pin gauges
  • Environmental chambers
  • Resistivity meters
  • Multimeters
  • Radiographic flaw detectors
  • Conductivity meters
  • Compression testers
  • Bubble leak testers
  • Thread gauges
  • Verisurf CMM Master
  • Power meters
  • Depth gauges
  • Eddy current flaw detectors
  • Height gauges
  • Piezoelectric acceleration instruments
  • Verisurf 3Dgage
  • Measuring microscopes
  • Sampling oscilloscopes
  • Hydraulic pumps
  • Printed circuit board PCB testers
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Laser thickness gauges
  • Magnetic particle flaw detectors
  • Magnetic induction acceleration instruments
  • Viscometers
  • Creep and stress relaxation testers
  • Plotters
  • Metallurgical microscopes
  • Pulse generators
  • Continuity testers
  • In-circuit testers
  • Calorimetric leak testers
  • Calipers
  • Frequency counters
  • Color spectrometers
  • Coordinate measuring machines CMM
  • Forklifts
  • Impact hammers
  • Overhead cranes
  • Laser shearography flaw detectors
  • Ammeters
  • Direct current DC power testers
  • Force transducers
  • Eddy current probes
  • Resistance meters
  • Plug gauges
  • Shock testers
  • Return loss calibrator RLC passive component testers
  • Digital multimeters
  • Holographic interferometers
  • Utrasonic flaw detectors
  • Strain gauges
  • Signal generators
  • Shear testers
  • Accelerometers
  • Frequency meters
  • Hardness testers
  • Tensile testers
  • Digital resistance meters
  • Backplane testers
  • Gloss meters
  • Impact toughness testers
  • Industrial bench scales
  • Pi tapes
  • Vibration and shaker systems
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Fatigue testers
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Personal computers
  • Function generators
  • Verisurf Master3DGage
  • Logic test systems
  • Optical gauges
  • Ductility testers
  • Optical comparators

Alternative Job Titles