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Automation Risk Analysis

Will “Gauge and Weigh Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gauge and Weigh Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gauge and Weigh Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • Design of experiments DOE software
  • Microsoft Excel
  • Structured query language SQL
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Database software
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • Skype
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Apache Pig
  • The MathWorks MATLAB
  • Atlassian JIRA
  • Microsoft Word
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • Statistical process control SPC data collection devices
  • Data entry software
  • Minitab
  • Label inspection systems
  • Computer assisted design software
  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Mastercam Design
  • IBM Lotus Notes
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Data analysis software
  • Inspection marking systems
  • R
  • Nova (Amazon)
  • Selenium
  • Gemini (Google)
  • Cognex Vision AI
  • FileMaker Pro
  • Microsoft SharePoint
  • Medical condition coding software
  • Siemens Industrial AI
  • Extensible markup language XML
  • Qwen (Alibaba)
  • IBM Notes
  • Dassault Systemes CATIA
  • Computer-aided inspection software
  • DeepSeek
  • Tolerance analysis software
  • Llama (Meta)
  • Microsoft Access
  • ABB AI Robotics
  • Microsoft Outlook
  • Microsoft Visio
  • Coordinate measuring machine software
  • Mistral (Mistral AI)
  • Height gauges
  • Digital resistance meters
  • Calipers
  • Backplane testers
  • Holographic interferometers
  • Resistivity meters
  • Conductivity meters
  • Overhead cranes
  • Vibration and shaker systems
  • Impact toughness testers
  • Eddy current probes
  • Digital resistance thermometers
  • Coordinate measuring machines CMM
  • Resistance meters
  • Manufacturing defect analyzers MDA
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Shear testers
  • Hydraulic lifts
  • Bubble leak testers
  • Verisurf CMM Master
  • Capacitive acceleration instruments
  • Continuity testers
  • Signal generators
  • Thread gauges
  • Pin gauges
  • Laser thickness gauges
  • Force transducers
  • Metallurgical microscopes
  • Digital voltmeters DVM
  • Function generators
  • Frequency counters
  • Magnetic induction acceleration instruments
  • Moisture meters
  • Power meters
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Fatigue testers
  • Optical comparators
  • Gloss meters
  • Plug gauges
  • Shock testers
  • Forklifts
  • Mass flow leak testers
  • Resonance acceleration instruments
  • Optical gauges
  • Calorimetric leak testers
  • Pi tapes
  • Multimeters
  • Depth gauges
  • Pulse generators
  • Digital multimeters
  • Environmental chambers
  • Penetrant flaw detectors
  • Ductility testers
  • Hydraulic pumps
  • Creep and stress relaxation testers
  • Compression testers
  • Tensile testers
  • Magnetic particle flaw detectors
  • Color spectrometers
  • In-circuit testers
  • Eddy current flaw detectors
  • Direct current DC power testers
  • Micrometers
  • Null-balance acceleration instruments
  • Verisurf Master3DGage
  • Logic test systems
  • Linear or mixed signal equipment
  • Beta gauges
  • Personal computers
  • Frequency meters
  • Plotters
  • Hardness testers
  • Viscometers
  • Impact hammers
  • Measuring microscopes
  • Hipot testers
  • Radiographic flaw detectors
  • Bit error rate testers BERT
  • Sorting machines
  • Laser shearography flaw detectors
  • Strain gauges
  • Ammeters
  • Industrial bench scales
  • Utrasonic flaw detectors
  • Sampling oscilloscopes
  • Printed circuit board PCB testers

Alternative Job Titles