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Automation Risk Analysis

Will “Gauge and Weigh Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gauge and Weigh Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gauge and Weigh Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

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  • Mistral (Mistral AI)
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  • IBM Notes
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  • Data entry software
  • Dassault Systemes CATIA
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Selenium
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
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  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • Microsoft Access
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  • Database software
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  • Sight Machine AI
  • Design of experiments DOE software
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  • DeepSeek
  • Microsoft Word
  • Coordinate measuring machine software
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  • Medical condition coding software
  • R
  • Beta gauges
  • Calorimetric leak testers
  • Backplane testers
  • Plug gauges
  • Moisture meters
  • Accelerometers
  • Laser shearography flaw detectors
  • Bit error rate testers BERT
  • Penetrant flaw detectors
  • Calipers
  • Pi tapes
  • Vibration and shaker systems
  • Depth gauges
  • Tensile testers
  • Multimeters
  • Forklifts
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Continuity testers
  • Shear testers
  • Strain gauges
  • Resistance meters
  • Resistivity meters
  • Hydraulic lifts
  • Optical gauges
  • Capacitive acceleration instruments
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Magnetic particle flaw detectors
  • Laser thickness gauges
  • Linear or mixed signal equipment
  • Hydraulic pumps
  • Overhead cranes
  • Utrasonic flaw detectors
  • Measuring microscopes
  • Signal generators
  • Pin gauges
  • Hipot testers
  • Return loss calibrator RLC passive component testers
  • Thread gauges
  • Coordinate measuring machines CMM
  • Micrometers
  • Creep and stress relaxation testers
  • Hardness testers
  • Ductility testers
  • Fatigue testers
  • Frequency counters
  • Verisurf 3Dgage
  • Sorting machines
  • Verisurf Master3DGage
  • Logic test systems
  • Color spectrometers
  • Bubble leak testers
  • Printed circuit board PCB testers
  • Ammeters
  • Plotters
  • Shock testers
  • Environmental chambers
  • Digital resistance meters
  • Holographic interferometers
  • Impact hammers
  • Manufacturing defect analyzers MDA
  • Personal computers
  • Pulse generators
  • Metallurgical microscopes
  • Direct current DC power testers
  • Gloss meters
  • Force transducers
  • Digital multimeters
  • Mass flow leak testers
  • Frequency meters
  • In-circuit testers
  • Optical comparators
  • Verisurf CMM Master
  • Eddy current probes
  • Eddy current flaw detectors
  • Conductivity meters
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Compression testers
  • Height gauges
  • Power meters
  • Piezoelectric acceleration instruments
  • Function generators
  • Radiographic flaw detectors
  • Industrial bench scales
  • Viscometers
  • Sampling oscilloscopes

Alternative Job Titles