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Automation Risk Analysis

Will “Open Die Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Open Die Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Open Die Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

Technologies & Software

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  • Database software
  • Tolerance analysis software
  • Verisurf Metrology
  • IBM Lotus Notes
  • Nova (Amazon)
  • Structured query language SQL
  • Dassault Systemes CATIA
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Apache Pig
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  • Mistral (Mistral AI)
  • Computer-aided inspection software
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  • IBM Notes
  • Minitab
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Microsoft Office software
  • Microsoft Access
  • Inspection marking systems
  • DeepSeek
  • Rockwell Automation AI
  • The MathWorks MATLAB
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Extensible markup language XML
  • Digital multimeters
  • Magnetic particle flaw detectors
  • Calipers
  • Height gauges
  • Verisurf Master3DGage
  • Fatigue testers
  • Gloss meters
  • Bit error rate testers BERT
  • Compression testers
  • Mass flow leak testers
  • Overhead cranes
  • Force transducers
  • Hydraulic lifts
  • Vibration and shaker systems
  • Bubble leak testers
  • Environmental chambers
  • Signal generators
  • Backplane testers
  • Verisurf 3Dgage
  • Industrial bench scales
  • Function generators
  • Pulse generators
  • Forklifts
  • Multimeters
  • Holographic interferometers
  • Measuring microscopes
  • Digital resistance thermometers
  • In-circuit testers
  • Resistance meters
  • Metallurgical microscopes
  • Hardness testers
  • Depth gauges
  • Color spectrometers
  • Personal computers
  • Tensile testers
  • Viscometers
  • Accelerometers
  • Shear testers
  • Penetrant flaw detectors
  • Ammeters
  • Coordinate measuring machines CMM
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Laser thickness gauges
  • Eddy current flaw detectors
  • Optical comparators
  • Ductility testers
  • Pin gauges
  • Moisture meters
  • Shock testers
  • Null-balance acceleration instruments
  • Digital resistance meters
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Frequency meters
  • Printed circuit board PCB testers
  • Direct current DC power testers
  • Power meters
  • Impact toughness testers
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Sorting machines
  • Continuity testers
  • Optical gauges
  • Conductivity meters
  • Hipot testers
  • Plug gauges
  • Resistivity meters
  • Strain gauges
  • Logic test systems
  • Frequency counters
  • Manufacturing defect analyzers MDA
  • Micrometers
  • Beta gauges
  • Eddy current probes
  • Calorimetric leak testers
  • Hydraulic pumps
  • Pi tapes
  • Resonance acceleration instruments
  • Impact hammers
  • Creep and stress relaxation testers
  • Thread gauges
  • Return loss calibrator RLC passive component testers
  • Sampling oscilloscopes
  • Capacitive acceleration instruments
  • Utrasonic flaw detectors
  • Plotters
  • Laser shearography flaw detectors

Alternative Job Titles