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Automation Risk Analysis

Will “Open Die Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Open Die Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Open Die Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Label inspection systems
  • Dassault Systemes SolidWorks
  • FileMaker Pro
  • Microsoft Word
  • IBM Lotus Notes
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • Computer-aided inspection software
  • Qwen (Alibaba)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Grok (xAI)
  • Coordinate measuring machine software
  • Apache Hive
  • Microsoft Office software
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • Dassault Systemes CATIA
  • Design of experiments DOE software
  • Apache Pig
  • Nova (Amazon)
  • DeepSeek
  • The MathWorks MATLAB
  • Microsoft Visio
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Llama (Meta)
  • Inspection marking systems
  • Extensible markup language XML
  • Sight Machine AI
  • Data entry software
  • Mastercam Design
  • Computer assisted design software
  • SAP software
  • Verisurf Metrology
  • Tolerance analysis software
  • ABB AI Robotics
  • Microsoft Excel
  • Statistical process control SPC data collection devices
  • Minitab
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Microsoft SharePoint
  • Cognex Vision AI
  • Microsoft Outlook
  • Skype
  • Microsoft Access
  • Selenium
  • Data analysis software
  • Autodesk AutoCAD
  • Gemini (Google)
  • IBM Notes
  • Database software
  • Atlassian JIRA
  • R
  • Claude (Anthropic)
  • Conductivity meters
  • Laser thickness gauges
  • Ductility testers
  • Digital multimeters
  • Personal computers
  • Laser shearography flaw detectors
  • Manufacturing defect analyzers MDA
  • Plotters
  • Coordinate measuring machines CMM
  • Metallurgical microscopes
  • Sampling oscilloscopes
  • Pulse generators
  • Impact toughness testers
  • Calorimetric leak testers
  • Measuring microscopes
  • In-circuit testers
  • Frequency counters
  • Magnetic particle flaw detectors
  • Strain gauges
  • Shear testers
  • Depth gauges
  • Industrial bench scales
  • Pi tapes
  • Shock testers
  • Direct current DC power testers
  • Eddy current flaw detectors
  • Beta gauges
  • Compression testers
  • Magnetic induction acceleration instruments
  • Logic test systems
  • Sorting machines
  • Resistivity meters
  • Thread gauges
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Height gauges
  • Resonance acceleration instruments
  • Viscometers
  • Digital resistance thermometers
  • Mass flow leak testers
  • Utrasonic flaw detectors
  • Holographic interferometers
  • Verisurf CMM Master
  • Hipot testers
  • Forklifts
  • Optical gauges
  • Color spectrometers
  • Impact hammers
  • Ammeters
  • Return loss calibrator RLC passive component testers
  • Signal generators
  • Resistance meters
  • Hydraulic lifts
  • Null-balance acceleration instruments
  • Printed circuit board PCB testers
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Frequency meters
  • Environmental chambers
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Hardness testers
  • Backplane testers
  • Digital resistance meters
  • Multimeters
  • Gloss meters
  • Radiographic flaw detectors
  • Accelerometers
  • Overhead cranes
  • Micrometers
  • Function generators
  • Calipers
  • Force transducers
  • Pin gauges
  • Tensile testers
  • Plug gauges
  • Creep and stress relaxation testers
  • Eddy current probes
  • Verisurf 3Dgage
  • Fatigue testers
  • Bit error rate testers BERT
  • Optical comparators
  • Moisture meters
  • Power meters
  • Bubble leak testers
  • Continuity testers
  • Vibration and shaker systems

Alternative Job Titles