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Automation Risk Analysis

Will “Set-Up and Lay-Out Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Set-Up and Lay-Out Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Set-Up and Lay-Out Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Data analysis software
  • Minitab
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Microsoft PowerPoint
  • Atlassian JIRA
  • Microsoft SharePoint
  • Data entry software
  • Nova (Amazon)
  • Computer-aided inspection software
  • Database software
  • Dassault Systemes CATIA
  • DeepSeek
  • Verisurf Metrology
  • Siemens Industrial AI
  • R
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Apache Hive
  • Microsoft Access
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • Computer assisted design software
  • Coordinate measuring machine software
  • Medical condition coding software
  • Skype
  • Selenium
  • Autodesk AutoCAD
  • Gemini (Google)
  • Microsoft Office software
  • Claude (Anthropic)
  • FileMaker Pro
  • Mastercam Design
  • Microsoft Word
  • Qwen (Alibaba)
  • Microsoft Visio
  • Microsoft Excel
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • IBM Notes
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Cognex Vision AI
  • SAP software
  • ABB AI Robotics
  • Structured query language SQL
  • Rockwell Automation AI
  • Microsoft Outlook
  • Design of experiments DOE software
  • Sight Machine AI
  • Fatigue testers
  • Power meters
  • Tensile testers
  • Force transducers
  • Height gauges
  • In-circuit testers
  • Digital multimeters
  • Shock testers
  • Function generators
  • Penetrant flaw detectors
  • Environmental chambers
  • Color spectrometers
  • Impact toughness testers
  • Measuring microscopes
  • Shear testers
  • Digital voltmeters DVM
  • Bubble leak testers
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Hydraulic pumps
  • Impact hammers
  • Optical gauges
  • Multimeters
  • Digital resistance thermometers
  • Bit error rate testers BERT
  • Frequency counters
  • Metallurgical microscopes
  • Logic test systems
  • Resistance meters
  • Gloss meters
  • Sorting machines
  • Hydraulic lifts
  • Printed circuit board PCB testers
  • Resistivity meters
  • Calorimetric leak testers
  • Vibration and shaker systems
  • Piezoelectric acceleration instruments
  • Manufacturing defect analyzers MDA
  • Laser shearography flaw detectors
  • Calipers
  • Viscometers
  • Personal computers
  • Pulse generators
  • Micrometers
  • Beta gauges
  • Backplane testers
  • Digital resistance meters
  • Plug gauges
  • Signal generators
  • Eddy current flaw detectors
  • Continuity testers
  • Pin gauges
  • Compression testers
  • Forklifts
  • Verisurf 3Dgage
  • Accelerometers
  • Laser thickness gauges
  • Null-balance acceleration instruments
  • Holographic interferometers
  • Hipot testers
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Magnetic induction acceleration instruments
  • Conductivity meters
  • Magnetic particle flaw detectors
  • Return loss calibrator RLC passive component testers
  • Utrasonic flaw detectors
  • Optical comparators
  • Resonance acceleration instruments
  • Depth gauges
  • Capacitive acceleration instruments
  • Plotters
  • Direct current DC power testers
  • Ductility testers
  • Sampling oscilloscopes
  • Frequency meters
  • Pi tapes
  • Moisture meters
  • Ammeters
  • Eddy current probes
  • Creep and stress relaxation testers
  • Coordinate measuring machines CMM
  • Industrial bench scales
  • Overhead cranes
  • Strain gauges
  • Hardness testers
  • Thread gauges
  • Linear or mixed signal equipment

Alternative Job Titles