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Automation Risk Analysis

Will “Cold Roll Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cold Roll Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cold Roll Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

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  • Dassault Systemes SolidWorks
  • Extensible markup language XML
  • Microsoft Office software
  • Label inspection systems
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Nova (Amazon)
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Siemens Industrial AI
  • Design of experiments DOE software
  • Database software
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • Selenium
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Minitab
  • ChatGPT (OpenAI)
  • Computer assisted design software
  • Apache Hive
  • Medical condition coding software
  • FileMaker Pro
  • Sight Machine AI
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Atlassian JIRA
  • Inspection marking systems
  • Verisurf Metrology
  • Data entry software
  • Coordinate measuring machine software
  • Microsoft Visio
  • Skype
  • Cognex Vision AI
  • IBM Notes
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Data analysis software
  • SAP software
  • Llama (Meta)
  • R
  • Grok (xAI)
  • The MathWorks MATLAB
  • Apache Pig
  • Claude (Anthropic)
  • Microsoft Access
  • DeepSeek
  • Microsoft Word
  • Microsoft SharePoint
  • Statistical process control SPC data collection devices
  • Mastercam Design
  • Mastercam computer-aided design and manufacturing software
  • Ductility testers
  • Mass flow leak testers
  • Power meters
  • Continuity testers
  • Function generators
  • Backplane testers
  • Magnetic particle flaw detectors
  • Fatigue testers
  • Utrasonic flaw detectors
  • Coordinate measuring machines CMM
  • Beta gauges
  • Verisurf 3Dgage
  • Laser shearography flaw detectors
  • Printed circuit board PCB testers
  • Strain gauges
  • Industrial bench scales
  • Environmental chambers
  • Optical comparators
  • Piezoelectric acceleration instruments
  • Pi tapes
  • Laser thickness gauges
  • Penetrant flaw detectors
  • Resonance acceleration instruments
  • Micrometers
  • Tensile testers
  • Verisurf Master3DGage
  • Digital resistance meters
  • Shock testers
  • Bit error rate testers BERT
  • In-circuit testers
  • Conductivity meters
  • Color spectrometers
  • Accelerometers
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Holographic interferometers
  • Impact toughness testers
  • Compression testers
  • Pin gauges
  • Moisture meters
  • Hardness testers
  • Thread gauges
  • Depth gauges
  • Verisurf CMM Master
  • Frequency counters
  • Linear or mixed signal equipment
  • Ammeters
  • Height gauges
  • Calorimetric leak testers
  • Eddy current probes
  • Creep and stress relaxation testers
  • Logic test systems
  • Bubble leak testers
  • Signal generators
  • Hydraulic lifts
  • Direct current DC power testers
  • Viscometers
  • Vibration and shaker systems
  • Plotters
  • Plug gauges
  • Measuring microscopes
  • Hydraulic pumps
  • Resistance meters
  • Calipers
  • Capacitive acceleration instruments
  • Forklifts
  • Force transducers
  • Sorting machines
  • Optical gauges
  • Sampling oscilloscopes
  • Gloss meters
  • Resistivity meters
  • Digital multimeters
  • Return loss calibrator RLC passive component testers
  • Pulse generators
  • Digital resistance thermometers
  • Shear testers
  • Overhead cranes
  • Metallurgical microscopes
  • Frequency meters
  • Null-balance acceleration instruments
  • Impact hammers
  • Digital voltmeters DVM
  • Multimeters
  • Radiographic flaw detectors
  • Personal computers
  • Magnetic induction acceleration instruments
  • Eddy current flaw detectors

Alternative Job Titles