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Automation Risk Analysis

Will “Cold Roll Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cold Roll Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cold Roll Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Microsoft Outlook
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  • Apache Pig
  • R
  • Selenium
  • Nova (Amazon)
  • Rockwell Automation AI
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • IBM Notes
  • Data analysis software
  • Atlassian JIRA
  • Cognex Vision AI
  • Verisurf Metrology
  • Mastercam Design
  • Microsoft Access
  • Dassault Systemes CATIA
  • Label inspection systems
  • Skype
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Sight Machine AI
  • FileMaker Pro
  • Computer assisted design software
  • Microsoft Office software
  • Structured query language SQL
  • Mistral (Mistral AI)
  • Microsoft Visio
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • Apache Hive
  • Microsoft Word
  • IBM Lotus Notes
  • ABB AI Robotics
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • Design of experiments DOE software
  • ChatGPT (OpenAI)
  • Inspection marking systems
  • Gemini (Google)
  • Database software
  • Data entry software
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • Claude (Anthropic)
  • Coordinate measuring machine software
  • DeepSeek
  • Llama (Meta)
  • Extensible markup language XML
  • Grok (xAI)
  • Tolerance analysis software
  • SAP software
  • Frequency counters
  • Height gauges
  • Hardness testers
  • Resistivity meters
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Digital resistance meters
  • Signal generators
  • Hipot testers
  • Digital voltmeters DVM
  • Holographic interferometers
  • Measuring microscopes
  • Digital multimeters
  • Metallurgical microscopes
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Bit error rate testers BERT
  • Sampling oscilloscopes
  • Conductivity meters
  • Calipers
  • In-circuit testers
  • Continuity testers
  • Penetrant flaw detectors
  • Compression testers
  • Force transducers
  • Function generators
  • Verisurf 3Dgage
  • Ductility testers
  • Radiographic flaw detectors
  • Logic test systems
  • Laser shearography flaw detectors
  • Resistance meters
  • Optical gauges
  • Calorimetric leak testers
  • Coordinate measuring machines CMM
  • Pin gauges
  • Environmental chambers
  • Forklifts
  • Depth gauges
  • Viscometers
  • Impact hammers
  • Resonance acceleration instruments
  • Eddy current flaw detectors
  • Frequency meters
  • Magnetic particle flaw detectors
  • Power meters
  • Plug gauges
  • Sorting machines
  • Beta gauges
  • Printed circuit board PCB testers
  • Overhead cranes
  • Null-balance acceleration instruments
  • Personal computers
  • Plotters
  • Capacitive acceleration instruments
  • Verisurf CMM Master
  • Pulse generators
  • Gloss meters
  • Utrasonic flaw detectors
  • Thread gauges
  • Micrometers
  • Tensile testers
  • Laser thickness gauges
  • Industrial bench scales
  • Direct current DC power testers
  • Bubble leak testers
  • Piezoelectric acceleration instruments
  • Pi tapes
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Eddy current probes
  • Manufacturing defect analyzers MDA
  • Color spectrometers
  • Shear testers
  • Ammeters
  • Fatigue testers
  • Linear or mixed signal equipment
  • Shock testers
  • Accelerometers
  • Strain gauges
  • Vibration and shaker systems
  • Multimeters
  • Optical comparators
  • Moisture meters
  • Return loss calibrator RLC passive component testers
  • Hydraulic pumps
  • Backplane testers
  • Digital resistance thermometers

Alternative Job Titles