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Automation Risk Analysis

Will “Cold Roll Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cold Roll Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cold Roll Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

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  • ABB AI Robotics
  • Dassault Systemes CATIA
  • Llama (Meta)
  • Minitab
  • Microsoft Excel
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • Autodesk AutoCAD
  • FileMaker Pro
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Computer-aided inspection software
  • Computer assisted design software
  • SAP software
  • Siemens Industrial AI
  • Data analysis software
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Database software
  • Apache Pig
  • Skype
  • Structured query language SQL
  • Microsoft Visio
  • Kimi (Moonshot AI)
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • R
  • The MathWorks MATLAB
  • Gemini (Google)
  • Microsoft SharePoint
  • Verisurf Metrology
  • Tolerance analysis software
  • Label inspection systems
  • Mastercam Design
  • Inspection marking systems
  • Data entry software
  • IBM Lotus Notes
  • Mistral (Mistral AI)
  • Selenium
  • Apache Hive
  • Cognex Vision AI
  • Nova (Amazon)
  • Grok (xAI)
  • Extensible markup language XML
  • DeepSeek
  • Microsoft PowerPoint
  • Microsoft Access
  • Sight Machine AI
  • Atlassian JIRA
  • IBM Notes
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Verisurf 3Dgage
  • Impact hammers
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Sorting machines
  • Hydraulic pumps
  • Moisture meters
  • Frequency meters
  • Digital voltmeters DVM
  • Hardness testers
  • Personal computers
  • Bubble leak testers
  • Optical comparators
  • Color spectrometers
  • Pi tapes
  • Sampling oscilloscopes
  • Manufacturing defect analyzers MDA
  • Power meters
  • Bit error rate testers BERT
  • Force transducers
  • Laser shearography flaw detectors
  • Micrometers
  • Function generators
  • Penetrant flaw detectors
  • In-circuit testers
  • Ammeters
  • Verisurf CMM Master
  • Signal generators
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Multimeters
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Holographic interferometers
  • Industrial bench scales
  • Height gauges
  • Digital resistance meters
  • Continuity testers
  • Laser thickness gauges
  • Fatigue testers
  • Beta gauges
  • Radiographic flaw detectors
  • Thread gauges
  • Compression testers
  • Viscometers
  • Frequency counters
  • Vibration and shaker systems
  • Pulse generators
  • Pin gauges
  • Return loss calibrator RLC passive component testers
  • Hipot testers
  • Direct current DC power testers
  • Ductility testers
  • Forklifts
  • Mass flow leak testers
  • Backplane testers
  • Gloss meters
  • Coordinate measuring machines CMM
  • Plotters
  • Digital multimeters
  • Tensile testers
  • Metallurgical microscopes
  • Optical gauges
  • Accelerometers
  • Strain gauges
  • Resistance meters
  • Shear testers
  • Logic test systems
  • Linear or mixed signal equipment
  • Calipers
  • Depth gauges
  • Environmental chambers
  • Overhead cranes
  • Eddy current flaw detectors
  • Null-balance acceleration instruments
  • Capacitive acceleration instruments
  • Shock testers
  • Conductivity meters
  • Impact toughness testers
  • Eddy current probes
  • Magnetic induction acceleration instruments
  • Piezoelectric acceleration instruments
  • Printed circuit board PCB testers
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Measuring microscopes
  • Plug gauges

Alternative Job Titles