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Automation Risk Analysis

Will “QC Tester (Quality Control Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QC Tester (Quality Control Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QC Tester (Quality Control Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • R
  • Mastercam computer-aided design and manufacturing software
  • Microsoft PowerPoint
  • Verisurf Metrology
  • IBM Notes
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Design of experiments DOE software
  • Selenium
  • Sight Machine AI
  • FileMaker Pro
  • Nova (Amazon)
  • Siemens Industrial AI
  • Database software
  • Microsoft Outlook
  • Tolerance analysis software
  • Claude (Anthropic)
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Atlassian JIRA
  • DeepSeek
  • Computer-aided inspection software
  • Inspection marking systems
  • Microsoft Access
  • Llama (Meta)
  • The MathWorks MATLAB
  • Grok (xAI)
  • Coordinate measuring machine software
  • Data analysis software
  • Structured query language SQL
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Rockwell Automation AI
  • Minitab
  • Cybermetrics GAGETrak
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Cognex Vision AI
  • Microsoft Word
  • Mistral (Mistral AI)
  • Microsoft Visio
  • Microsoft SharePoint
  • Computer assisted design software
  • Medical condition coding software
  • SAP software
  • Apache Pig
  • Qwen (Alibaba)
  • Microsoft Office software
  • Autodesk AutoCAD
  • Gemini (Google)
  • ABB AI Robotics
  • Label inspection systems
  • Apache Hive
  • IBM Lotus Notes
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Impact hammers
  • Digital resistance thermometers
  • Eddy current flaw detectors
  • Color spectrometers
  • Tensile testers
  • Hydraulic pumps
  • Environmental chambers
  • Personal computers
  • Signal generators
  • Bit error rate testers BERT
  • Moisture meters
  • Overhead cranes
  • Resistance meters
  • Function generators
  • Height gauges
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Frequency counters
  • Bubble leak testers
  • Vibration and shaker systems
  • Digital multimeters
  • Verisurf Master3DGage
  • Pulse generators
  • Force transducers
  • Continuity testers
  • Forklifts
  • Verisurf 3Dgage
  • Resistivity meters
  • Micrometers
  • Coordinate measuring machines CMM
  • Plotters
  • Eddy current probes
  • Digital voltmeters DVM
  • Compression testers
  • Hipot testers
  • Pin gauges
  • Optical gauges
  • Power meters
  • Radiographic flaw detectors
  • Plug gauges
  • Industrial bench scales
  • Ammeters
  • Conductivity meters
  • Sampling oscilloscopes
  • Digital resistance meters
  • Ductility testers
  • Mass flow leak testers
  • Gloss meters
  • Holographic interferometers
  • Measuring microscopes
  • Depth gauges
  • Piezoelectric acceleration instruments
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Logic test systems
  • Return loss calibrator RLC passive component testers
  • Beta gauges
  • Thread gauges
  • Hydraulic lifts
  • Hardness testers
  • Sorting machines
  • Pi tapes
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Accelerometers
  • Frequency meters
  • Optical comparators
  • Printed circuit board PCB testers
  • Strain gauges
  • Calipers
  • Multimeters
  • Direct current DC power testers
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Impact toughness testers
  • Fatigue testers
  • Shock testers
  • In-circuit testers
  • Penetrant flaw detectors
  • Magnetic particle flaw detectors
  • Shear testers
  • Null-balance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Calorimetric leak testers
  • Backplane testers
  • Viscometers

Alternative Job Titles