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Automation Risk Analysis

Will “QC Tester (Quality Control Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QC Tester (Quality Control Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QC Tester (Quality Control Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Microsoft Visio
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Selenium
  • Minitab
  • Statistical process control SPC data collection devices
  • Data analysis software
  • Dassault Systemes SolidWorks
  • Computer assisted design software
  • Atlassian JIRA
  • Extensible markup language XML
  • Microsoft Word
  • Nova (Amazon)
  • Data entry software
  • Gemini (Google)
  • Llama (Meta)
  • Microsoft PowerPoint
  • Microsoft Outlook
  • DeepSeek
  • Qwen (Alibaba)
  • Medical condition coding software
  • Sight Machine AI
  • The MathWorks MATLAB
  • R
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Coordinate measuring machine software
  • Grok (xAI)
  • Rockwell Automation AI
  • Cybermetrics GAGETrak
  • Apache Pig
  • Mastercam Design
  • FileMaker Pro
  • ABB AI Robotics
  • Structured query language SQL
  • IBM Notes
  • Cognex Vision AI
  • Microsoft Office software
  • ChatGPT (OpenAI)
  • Verisurf Metrology
  • Inspection marking systems
  • Tolerance analysis software
  • Label inspection systems
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • SAP software
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Microsoft Excel
  • Apache Hive
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Skype
  • Depth gauges
  • Personal computers
  • Manufacturing defect analyzers MDA
  • Penetrant flaw detectors
  • Eddy current flaw detectors
  • Beta gauges
  • Verisurf CMM Master
  • Printed circuit board PCB testers
  • Digital resistance meters
  • Force transducers
  • Ductility testers
  • Conductivity meters
  • Null-balance acceleration instruments
  • Industrial bench scales
  • Digital resistance thermometers
  • Magnetic particle flaw detectors
  • Calorimetric leak testers
  • Thread gauges
  • Digital voltmeters DVM
  • Plug gauges
  • Digital multimeters
  • Compression testers
  • Multimeters
  • Pulse generators
  • Coordinate measuring machines CMM
  • Logic test systems
  • In-circuit testers
  • Environmental chambers
  • Vibration and shaker systems
  • Hipot testers
  • Piezoelectric acceleration instruments
  • Ammeters
  • Laser shearography flaw detectors
  • Optical gauges
  • Resonance acceleration instruments
  • Impact toughness testers
  • Measuring microscopes
  • Shock testers
  • Forklifts
  • Accelerometers
  • Power meters
  • Height gauges
  • Calipers
  • Optical comparators
  • Resistance meters
  • Backplane testers
  • Color spectrometers
  • Overhead cranes
  • Impact hammers
  • Holographic interferometers
  • Laser thickness gauges
  • Hydraulic pumps
  • Bubble leak testers
  • Plotters
  • Creep and stress relaxation testers
  • Magnetic induction acceleration instruments
  • Radiographic flaw detectors
  • Linear or mixed signal equipment
  • Bit error rate testers BERT
  • Moisture meters
  • Tensile testers
  • Strain gauges
  • Frequency meters
  • Pi tapes
  • Pin gauges
  • Resistivity meters
  • Utrasonic flaw detectors
  • Signal generators
  • Hardness testers
  • Sorting machines
  • Mass flow leak testers
  • Eddy current probes
  • Hydraulic lifts
  • Capacitive acceleration instruments
  • Micrometers
  • Shear testers
  • Metallurgical microscopes
  • Function generators
  • Frequency counters
  • Viscometers
  • Verisurf Master3DGage
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Continuity testers
  • Gloss meters
  • Fatigue testers

Alternative Job Titles