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Automation Risk Analysis

Will “QC Tester (Quality Control Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QC Tester (Quality Control Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QC Tester (Quality Control Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

  • IBM Lotus Notes
  • Microsoft Excel
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • FileMaker Pro
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Apache Pig
  • Atlassian JIRA
  • Design of experiments DOE software
  • Grok (xAI)
  • Microsoft Outlook
  • Data entry software
  • Microsoft PowerPoint
  • Microsoft Access
  • Medical condition coding software
  • Inspection marking systems
  • SAP software
  • Nova (Amazon)
  • Computer assisted design software
  • Skype
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Selenium
  • Coordinate measuring machine software
  • Dassault Systemes SolidWorks
  • Minitab
  • Autodesk AutoCAD
  • Microsoft Visio
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Verisurf Metrology
  • Dassault Systemes CATIA
  • Apache Hive
  • Cognex Vision AI
  • Database software
  • Label inspection systems
  • Sight Machine AI
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer-aided inspection software
  • DeepSeek
  • R
  • Microsoft Word
  • Extensible markup language XML
  • Siemens Industrial AI
  • Microsoft Office software
  • ABB AI Robotics
  • IBM Notes
  • Data analysis software
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Pulse generators
  • Verisurf Master3DGage
  • Return loss calibrator RLC passive component testers
  • Accelerometers
  • Digital resistance thermometers
  • Frequency meters
  • Plug gauges
  • Eddy current flaw detectors
  • Logic test systems
  • Coordinate measuring machines CMM
  • Capacitive acceleration instruments
  • Personal computers
  • Holographic interferometers
  • Printed circuit board PCB testers
  • Impact toughness testers
  • In-circuit testers
  • Radiographic flaw detectors
  • Environmental chambers
  • Manufacturing defect analyzers MDA
  • Function generators
  • Conductivity meters
  • Piezoelectric acceleration instruments
  • Bubble leak testers
  • Digital multimeters
  • Digital voltmeters DVM
  • Laser thickness gauges
  • Hydraulic pumps
  • Industrial bench scales
  • Ammeters
  • Optical gauges
  • Ductility testers
  • Pi tapes
  • Gloss meters
  • Linear or mixed signal equipment
  • Moisture meters
  • Hipot testers
  • Magnetic particle flaw detectors
  • Optical comparators
  • Metallurgical microscopes
  • Signal generators
  • Thread gauges
  • Beta gauges
  • Verisurf 3Dgage
  • Tensile testers
  • Verisurf CMM Master
  • Digital resistance meters
  • Laser shearography flaw detectors
  • Pin gauges
  • Sampling oscilloscopes
  • Vibration and shaker systems
  • Height gauges
  • Fatigue testers
  • Resonance acceleration instruments
  • Frequency counters
  • Forklifts
  • Resistivity meters
  • Compression testers
  • Micrometers
  • Continuity testers
  • Viscometers
  • Resistance meters
  • Backplane testers
  • Null-balance acceleration instruments
  • Mass flow leak testers
  • Eddy current probes
  • Impact hammers
  • Shear testers
  • Penetrant flaw detectors
  • Plotters
  • Sorting machines
  • Utrasonic flaw detectors
  • Force transducers
  • Bit error rate testers BERT
  • Power meters
  • Measuring microscopes
  • Magnetic induction acceleration instruments
  • Creep and stress relaxation testers
  • Shock testers
  • Hardness testers
  • Hydraulic lifts
  • Color spectrometers
  • Multimeters
  • Depth gauges
  • Calipers
  • Strain gauges
  • Calorimetric leak testers
  • Direct current DC power testers
  • Overhead cranes

Alternative Job Titles