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Automation Risk Analysis

Will “QC Tester (Quality Control Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QC Tester (Quality Control Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QC Tester (Quality Control Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Microsoft Excel
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Minitab
  • Design of experiments DOE software
  • Computer assisted design software
  • Apache Hive
  • Database software
  • Medical condition coding software
  • Microsoft Office software
  • Data analysis software
  • Autodesk AutoCAD
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Selenium
  • Microsoft Visio
  • Verisurf Metrology
  • Grok (xAI)
  • Cybermetrics GAGETrak
  • Sight Machine AI
  • Atlassian JIRA
  • FileMaker Pro
  • Microsoft Word
  • Microsoft Access
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Computer-aided inspection software
  • Nova (Amazon)
  • The MathWorks MATLAB
  • Apache Pig
  • Label inspection systems
  • SAP software
  • Data entry software
  • Dassault Systemes CATIA
  • Rockwell Automation AI
  • IBM Notes
  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Microsoft SharePoint
  • R
  • Tolerance analysis software
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Extensible markup language XML
  • Gemini (Google)
  • ABB AI Robotics
  • Structured query language SQL
  • Skype
  • IBM Lotus Notes
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Cognex Vision AI
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Plug gauges
  • Pin gauges
  • Resistance meters
  • Plotters
  • Bubble leak testers
  • Verisurf CMM Master
  • Color spectrometers
  • Ductility testers
  • Multimeters
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Tensile testers
  • Sorting machines
  • Function generators
  • Resonance acceleration instruments
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • Personal computers
  • Accelerometers
  • Penetrant flaw detectors
  • Ammeters
  • Impact toughness testers
  • Pi tapes
  • Conductivity meters
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Shock testers
  • Digital resistance thermometers
  • Verisurf 3Dgage
  • Forklifts
  • Strain gauges
  • Beta gauges
  • Return loss calibrator RLC passive component testers
  • Eddy current flaw detectors
  • Verisurf Master3DGage
  • Resistivity meters
  • Impact hammers
  • Digital resistance meters
  • Continuity testers
  • Depth gauges
  • Eddy current probes
  • Height gauges
  • Measuring microscopes
  • Hydraulic pumps
  • Compression testers
  • Direct current DC power testers
  • Force transducers
  • Holographic interferometers
  • Industrial bench scales
  • Calorimetric leak testers
  • Frequency meters
  • Power meters
  • Signal generators
  • Null-balance acceleration instruments
  • Digital multimeters
  • Frequency counters
  • Shear testers
  • Mass flow leak testers
  • Creep and stress relaxation testers
  • Calipers
  • Laser thickness gauges
  • Environmental chambers
  • Viscometers
  • Magnetic particle flaw detectors
  • Overhead cranes
  • Pulse generators
  • Micrometers
  • Gloss meters
  • Fatigue testers
  • Hipot testers
  • Capacitive acceleration instruments
  • Bit error rate testers BERT
  • Coordinate measuring machines CMM
  • Linear or mixed signal equipment
  • Vibration and shaker systems
  • Optical comparators
  • Metallurgical microscopes
  • Backplane testers
  • Thread gauges
  • In-circuit testers
  • Moisture meters
  • Logic test systems
  • Utrasonic flaw detectors
  • Printed circuit board PCB testers
  • Optical gauges
  • Radiographic flaw detectors

Alternative Job Titles