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Automation Risk Analysis

Will “Floor Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Floor Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Floor Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

Technologies & Software

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  • Tolerance analysis software
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Data analysis software
  • Cognex Vision AI
  • Microsoft Excel
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Kimi (Moonshot AI)
  • Database software
  • Microsoft Word
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Computer assisted design software
  • Microsoft Outlook
  • Nova (Amazon)
  • Mastercam Design
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  • Microsoft Visio
  • R
  • Grok (xAI)
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  • Statistical process control SPC data collection devices
  • Siemens Industrial AI
  • FileMaker Pro
  • Design of experiments DOE software
  • Apache Hive
  • Inspection marking systems
  • Sight Machine AI
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes CATIA
  • Llama (Meta)
  • Selenium
  • Computer-aided inspection software
  • Atlassian JIRA
  • Microsoft Office software
  • Data entry software
  • Bit error rate testers BERT
  • Moisture meters
  • Conductivity meters
  • Magnetic induction acceleration instruments
  • Backplane testers
  • Verisurf Master3DGage
  • Color spectrometers
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Impact toughness testers
  • Ammeters
  • Impact hammers
  • Plug gauges
  • Printed circuit board PCB testers
  • Verisurf CMM Master
  • Return loss calibrator RLC passive component testers
  • Vibration and shaker systems
  • Pulse generators
  • Fatigue testers
  • Magnetic particle flaw detectors
  • Plotters
  • Thread gauges
  • Compression testers
  • Radiographic flaw detectors
  • Frequency meters
  • Resonance acceleration instruments
  • Sorting machines
  • Measuring microscopes
  • Verisurf 3Dgage
  • Power meters
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Digital resistance thermometers
  • Accelerometers
  • Continuity testers
  • Eddy current flaw detectors
  • Frequency counters
  • Height gauges
  • Utrasonic flaw detectors
  • Mass flow leak testers
  • Optical comparators
  • Function generators
  • Calipers
  • Shock testers
  • Hardness testers
  • Laser shearography flaw detectors
  • Force transducers
  • Gloss meters
  • Linear or mixed signal equipment
  • Forklifts
  • Holographic interferometers
  • Capacitive acceleration instruments
  • In-circuit testers
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Tensile testers
  • Micrometers
  • Viscometers
  • Bubble leak testers
  • Ductility testers
  • Calorimetric leak testers
  • Beta gauges
  • Depth gauges
  • Laser thickness gauges
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Optical gauges
  • Multimeters
  • Hipot testers
  • Industrial bench scales
  • Metallurgical microscopes
  • Sampling oscilloscopes
  • Pin gauges
  • Resistance meters
  • Shear testers
  • Overhead cranes
  • Eddy current probes
  • Hydraulic pumps
  • Resistivity meters
  • Environmental chambers
  • Penetrant flaw detectors
  • Creep and stress relaxation testers
  • Personal computers
  • Digital resistance meters
  • Pi tapes
  • Direct current DC power testers
  • Signal generators
  • Logic test systems

Alternative Job Titles