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Automation Risk Analysis

Will “Floor Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Floor Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Floor Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • Data analysis software
  • Extensible markup language XML
  • Computer assisted design software
  • Coordinate measuring machine software
  • Microsoft Word
  • Verisurf Metrology
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Microsoft Excel
  • Mastercam Design
  • ABB AI Robotics
  • Microsoft SharePoint
  • Siemens Industrial AI
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Tolerance analysis software
  • Sight Machine AI
  • DeepSeek
  • Data entry software
  • Design of experiments DOE software
  • Gemini (Google)
  • Structured query language SQL
  • Apache Hive
  • Microsoft PowerPoint
  • SAP software
  • The MathWorks MATLAB
  • Rockwell Automation AI
  • IBM Notes
  • FileMaker Pro
  • R
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Inspection marking systems
  • Llama (Meta)
  • Cognex Vision AI
  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Microsoft Visio
  • Skype
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Apache Pig
  • Microsoft Access
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • Grok (xAI)
  • Minitab
  • Dassault Systemes CATIA
  • Selenium
  • Qwen (Alibaba)
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • Industrial bench scales
  • Compression testers
  • Optical comparators
  • Radiographic flaw detectors
  • Plug gauges
  • Overhead cranes
  • Verisurf CMM Master
  • Manufacturing defect analyzers MDA
  • Eddy current probes
  • Conductivity meters
  • Sampling oscilloscopes
  • Capacitive acceleration instruments
  • Resistivity meters
  • Measuring microscopes
  • Bit error rate testers BERT
  • Pi tapes
  • Accelerometers
  • Laser thickness gauges
  • Plotters
  • Ammeters
  • Resonance acceleration instruments
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Frequency meters
  • Frequency counters
  • Hipot testers
  • Vibration and shaker systems
  • Forklifts
  • Sorting machines
  • Hydraulic lifts
  • Eddy current flaw detectors
  • Null-balance acceleration instruments
  • Depth gauges
  • Digital voltmeters DVM
  • Moisture meters
  • Hardness testers
  • Thread gauges
  • Impact hammers
  • Creep and stress relaxation testers
  • Digital resistance thermometers
  • Tensile testers
  • Ductility testers
  • Penetrant flaw detectors
  • Shock testers
  • Resistance meters
  • Viscometers
  • Linear or mixed signal equipment
  • Personal computers
  • Environmental chambers
  • Multimeters
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Verisurf Master3DGage
  • Return loss calibrator RLC passive component testers
  • Holographic interferometers
  • Pulse generators
  • Optical gauges
  • Pin gauges
  • Calipers
  • Verisurf 3Dgage
  • Bubble leak testers
  • Utrasonic flaw detectors
  • Digital resistance meters
  • Signal generators
  • Magnetic induction acceleration instruments
  • Direct current DC power testers
  • Hydraulic pumps
  • Shear testers
  • Function generators
  • Coordinate measuring machines CMM
  • Height gauges
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Gloss meters
  • Beta gauges
  • Power meters
  • Fatigue testers
  • In-circuit testers
  • Strain gauges
  • Logic test systems
  • Metallurgical microscopes
  • Force transducers
  • Backplane testers
  • Laser shearography flaw detectors
  • Continuity testers
  • Digital multimeters
  • Micrometers
  • Calorimetric leak testers

Alternative Job Titles