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Automation Risk Analysis

Will “Floor Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Floor Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Floor Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Mistral (Mistral AI)
  • Sight Machine AI
  • Cognex Vision AI
  • Data analysis software
  • IBM Lotus Notes
  • Design of experiments DOE software
  • DeepSeek
  • Nova (Amazon)
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Word
  • Apache Hive
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Apache Pig
  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Microsoft Office software
  • Microsoft Visio
  • Grok (xAI)
  • Selenium
  • Dassault Systemes CATIA
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • Mastercam Design
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Microsoft Outlook
  • Siemens Industrial AI
  • Skype
  • ABB AI Robotics
  • Microsoft SharePoint
  • Data entry software
  • SAP software
  • Qwen (Alibaba)
  • Structured query language SQL
  • R
  • Dassault Systemes SolidWorks
  • IBM Notes
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Computer assisted design software
  • FileMaker Pro
  • Atlassian JIRA
  • Microsoft Access
  • Verisurf Metrology
  • Computer-aided inspection software
  • Gemini (Google)
  • Inspection marking systems
  • Coordinate measuring machine software
  • Medical condition coding software
  • Extensible markup language XML
  • Kimi (Moonshot AI)
  • Database software
  • Statistical process control SPC data collection devices
  • Hydraulic lifts
  • Plug gauges
  • Color spectrometers
  • Overhead cranes
  • Shock testers
  • Forklifts
  • Printed circuit board PCB testers
  • Creep and stress relaxation testers
  • Logic test systems
  • Gloss meters
  • Height gauges
  • Penetrant flaw detectors
  • Frequency meters
  • In-circuit testers
  • Calorimetric leak testers
  • Optical comparators
  • Magnetic particle flaw detectors
  • Eddy current flaw detectors
  • Thread gauges
  • Coordinate measuring machines CMM
  • Multimeters
  • Digital voltmeters DVM
  • Backplane testers
  • Linear or mixed signal equipment
  • Micrometers
  • Shear testers
  • Sampling oscilloscopes
  • Strain gauges
  • Pi tapes
  • Accelerometers
  • Resistivity meters
  • Pulse generators
  • Null-balance acceleration instruments
  • Frequency counters
  • Holographic interferometers
  • Signal generators
  • Direct current DC power testers
  • Bubble leak testers
  • Personal computers
  • Depth gauges
  • Beta gauges
  • Industrial bench scales
  • Conductivity meters
  • Radiographic flaw detectors
  • Moisture meters
  • Resistance meters
  • Eddy current probes
  • Hydraulic pumps
  • Measuring microscopes
  • Force transducers
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Verisurf Master3DGage
  • Impact hammers
  • Magnetic induction acceleration instruments
  • Viscometers
  • Manufacturing defect analyzers MDA
  • Tensile testers
  • Fatigue testers
  • Laser thickness gauges
  • Digital multimeters
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Vibration and shaker systems
  • Mass flow leak testers
  • Compression testers
  • Plotters
  • Power meters
  • Environmental chambers
  • Function generators
  • Resonance acceleration instruments
  • Hipot testers
  • Verisurf 3Dgage
  • Sorting machines
  • Metallurgical microscopes
  • Ammeters
  • Impact toughness testers
  • Bit error rate testers BERT
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Optical gauges
  • Pin gauges
  • Digital resistance thermometers
  • Digital resistance meters
  • Hardness testers
  • Ductility testers
  • Continuity testers
  • Calipers

Alternative Job Titles