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Automation Risk Analysis

Will “Welding Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Welding Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Welding Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Claude (Anthropic)
  • Microsoft Access
  • Microsoft Office software
  • The MathWorks MATLAB
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Selenium
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • Gemini (Google)
  • Cybermetrics GAGETrak
  • Mistral (Mistral AI)
  • Microsoft Visio
  • IBM Notes
  • Medical condition coding software
  • Label inspection systems
  • Inspection marking systems
  • FileMaker Pro
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • Microsoft Excel
  • Structured query language SQL
  • R
  • Microsoft Outlook
  • Design of experiments DOE software
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • Computer-aided inspection software
  • Database software
  • IBM Lotus Notes
  • Extensible markup language XML
  • Atlassian JIRA
  • Data entry software
  • Dassault Systemes SolidWorks
  • Minitab
  • Statistical process control SPC data collection devices
  • Apache Pig
  • Microsoft SharePoint
  • Sight Machine AI
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • SAP software
  • Data analysis software
  • Skype
  • Apache Hive
  • DeepSeek
  • Mastercam Design
  • Verisurf Metrology
  • Computer assisted design software
  • Resistivity meters
  • Tensile testers
  • Impact hammers
  • Impact toughness testers
  • Measuring microscopes
  • Hardness testers
  • Ammeters
  • Sorting machines
  • Plotters
  • Fatigue testers
  • Hipot testers
  • Verisurf CMM Master
  • Verisurf Master3DGage
  • Height gauges
  • Moisture meters
  • Sampling oscilloscopes
  • Frequency meters
  • Function generators
  • Gloss meters
  • Digital multimeters
  • Piezoelectric acceleration instruments
  • Linear or mixed signal equipment
  • Depth gauges
  • Digital voltmeters DVM
  • Vibration and shaker systems
  • Calipers
  • Verisurf 3Dgage
  • Logic test systems
  • Environmental chambers
  • Pin gauges
  • Ductility testers
  • Micrometers
  • In-circuit testers
  • Holographic interferometers
  • Frequency counters
  • Magnetic induction acceleration instruments
  • Shock testers
  • Optical gauges
  • Strain gauges
  • Viscometers
  • Force transducers
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Pulse generators
  • Radiographic flaw detectors
  • Compression testers
  • Overhead cranes
  • Creep and stress relaxation testers
  • Null-balance acceleration instruments
  • Digital resistance meters
  • Multimeters
  • Pi tapes
  • Mass flow leak testers
  • Accelerometers
  • Penetrant flaw detectors
  • Industrial bench scales
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Plug gauges
  • Signal generators
  • Eddy current flaw detectors
  • Direct current DC power testers
  • Eddy current probes
  • Beta gauges
  • Return loss calibrator RLC passive component testers
  • Bit error rate testers BERT
  • Thread gauges
  • Utrasonic flaw detectors
  • Resistance meters
  • Hydraulic pumps
  • Personal computers
  • Laser thickness gauges
  • Power meters
  • Backplane testers
  • Continuity testers
  • Hydraulic lifts
  • Coordinate measuring machines CMM
  • Manufacturing defect analyzers MDA
  • Shear testers
  • Bubble leak testers
  • Printed circuit board PCB testers
  • Conductivity meters
  • Optical comparators
  • Calorimetric leak testers
  • Laser shearography flaw detectors
  • Digital resistance thermometers
  • Color spectrometers
  • Forklifts

Alternative Job Titles