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Automation Risk Analysis

Will “Spotter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spotter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spotter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Minitab
  • Data entry software
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • IBM Lotus Notes
  • SAP software
  • Computer-aided inspection software
  • Wilcox Associates PC-DMIS Inspection Planner
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Microsoft Office software
  • DeepSeek
  • Cognex Vision AI
  • Autodesk AutoCAD
  • Microsoft Visio
  • Nova (Amazon)
  • Skype
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Apache Hive
  • Mastercam Design
  • Sight Machine AI
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • IBM Notes
  • Selenium
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • Data analysis software
  • R
  • Qwen (Alibaba)
  • Inspection marking systems
  • Database software
  • Apache Pig
  • Extensible markup language XML
  • Design of experiments DOE software
  • Rockwell Automation AI
  • Coordinate measuring machine software
  • Label inspection systems
  • Grok (xAI)
  • Claude (Anthropic)
  • Medical condition coding software
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • Verisurf Metrology
  • Microsoft Word
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • FileMaker Pro
  • Siemens Industrial AI
  • Microsoft Access
  • Microsoft PowerPoint
  • Tensile testers
  • Printed circuit board PCB testers
  • Multimeters
  • Moisture meters
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Metallurgical microscopes
  • In-circuit testers
  • Sorting machines
  • Digital resistance meters
  • Color spectrometers
  • Measuring microscopes
  • Digital voltmeters DVM
  • Conductivity meters
  • Mass flow leak testers
  • Beta gauges
  • Impact hammers
  • Magnetic particle flaw detectors
  • Hardness testers
  • Capacitive acceleration instruments
  • Personal computers
  • Resonance acceleration instruments
  • Magnetic induction acceleration instruments
  • Pulse generators
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • Environmental chambers
  • Radiographic flaw detectors
  • Eddy current flaw detectors
  • Gloss meters
  • Micrometers
  • Digital multimeters
  • Calipers
  • Shock testers
  • Plotters
  • Ductility testers
  • Thread gauges
  • Overhead cranes
  • Continuity testers
  • Verisurf CMM Master
  • Eddy current probes
  • Function generators
  • Vibration and shaker systems
  • Piezoelectric acceleration instruments
  • Null-balance acceleration instruments
  • Coordinate measuring machines CMM
  • Plug gauges
  • Frequency counters
  • Optical comparators
  • Force transducers
  • Forklifts
  • Signal generators
  • Viscometers
  • Bubble leak testers
  • Resistivity meters
  • Pin gauges
  • Backplane testers
  • Penetrant flaw detectors
  • Optical gauges
  • Verisurf Master3DGage
  • Hipot testers
  • Strain gauges
  • Calorimetric leak testers
  • Accelerometers
  • Fatigue testers
  • Logic test systems
  • Resistance meters
  • Hydraulic pumps
  • Compression testers
  • Digital resistance thermometers
  • Impact toughness testers
  • Laser shearography flaw detectors
  • Creep and stress relaxation testers
  • Height gauges
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Verisurf 3Dgage
  • Shear testers
  • Industrial bench scales
  • Power meters
  • Pi tapes
  • Bit error rate testers BERT
  • Hydraulic lifts
  • Utrasonic flaw detectors
  • Depth gauges
  • Ammeters
  • Sampling oscilloscopes
  • Frequency meters

Alternative Job Titles