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Automation Risk Analysis

Will “Assemblies and Installations Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Assemblies and Installations Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Assemblies and Installations Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

  • Microsoft Visio
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  • R
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Tolerance analysis software
  • Microsoft Access
  • Gemini (Google)
  • ABB AI Robotics
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • FileMaker Pro
  • Computer assisted design software
  • Microsoft SharePoint
  • Medical condition coding software
  • Microsoft Outlook
  • Mastercam Design
  • Dassault Systemes SolidWorks
  • DeepSeek
  • Cybermetrics GAGETrak
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Hive
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Atlassian JIRA
  • Structured query language SQL
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • Coordinate measuring machine software
  • Autodesk AutoCAD
  • Apache Pig
  • IBM Notes
  • Verisurf Metrology
  • Sight Machine AI
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Microsoft Word
  • Label inspection systems
  • Database software
  • The MathWorks MATLAB
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Inspection marking systems
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Extensible markup language XML
  • Data entry software
  • Nova (Amazon)
  • Skype
  • Minitab
  • Data analysis software
  • Statistical process control SPC data collection devices
  • Selenium
  • Vibration and shaker systems
  • Industrial bench scales
  • In-circuit testers
  • Creep and stress relaxation testers
  • Ductility testers
  • Eddy current probes
  • Frequency meters
  • Verisurf 3Dgage
  • Magnetic particle flaw detectors
  • Plug gauges
  • Multimeters
  • Sorting machines
  • Strain gauges
  • Digital voltmeters DVM
  • Force transducers
  • Signal generators
  • Logic test systems
  • Pi tapes
  • Return loss calibrator RLC passive component testers
  • Optical comparators
  • Color spectrometers
  • Sampling oscilloscopes
  • Optical gauges
  • Forklifts
  • Printed circuit board PCB testers
  • Compression testers
  • Viscometers
  • Beta gauges
  • Measuring microscopes
  • Plotters
  • Manufacturing defect analyzers MDA
  • Depth gauges
  • Hydraulic pumps
  • Fatigue testers
  • Shock testers
  • Resonance acceleration instruments
  • Hipot testers
  • Personal computers
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Holographic interferometers
  • Continuity testers
  • Thread gauges
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Linear or mixed signal equipment
  • Overhead cranes
  • Capacitive acceleration instruments
  • Bubble leak testers
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Digital resistance thermometers
  • Verisurf CMM Master
  • Shear testers
  • Pulse generators
  • Backplane testers
  • Magnetic induction acceleration instruments
  • Conductivity meters
  • Function generators
  • Calorimetric leak testers
  • Tensile testers
  • Penetrant flaw detectors
  • Laser thickness gauges
  • Pin gauges
  • Resistivity meters
  • Hydraulic lifts
  • Frequency counters
  • Resistance meters
  • Radiographic flaw detectors
  • Height gauges
  • Bit error rate testers BERT
  • Mass flow leak testers
  • Gloss meters
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Environmental chambers
  • Digital multimeters
  • Hardness testers
  • Verisurf Master3DGage
  • Calipers
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Moisture meters
  • Ammeters
  • Impact hammers
  • Power meters
  • Impact toughness testers
  • Micrometers

Alternative Job Titles