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Automation Risk Analysis

Will “Assemblies and Installations Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Assemblies and Installations Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Assemblies and Installations Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • Rockwell Automation AI
  • Mastercam Design
  • Verisurf Metrology
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Llama (Meta)
  • Selenium
  • Data analysis software
  • Inspection marking systems
  • Sight Machine AI
  • Microsoft Office software
  • R
  • Microsoft Excel
  • Atlassian JIRA
  • ABB AI Robotics
  • DeepSeek
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Computer-aided inspection software
  • FileMaker Pro
  • Microsoft Visio
  • Claude (Anthropic)
  • Skype
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Computer assisted design software
  • Data entry software
  • Tolerance analysis software
  • Minitab
  • Extensible markup language XML
  • Apache Hive
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Medical condition coding software
  • Microsoft Access
  • Cognex Vision AI
  • Structured query language SQL
  • Nova (Amazon)
  • Grok (xAI)
  • Database software
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Dassault Systemes SolidWorks
  • Design of experiments DOE software
  • Label inspection systems
  • Autodesk AutoCAD
  • Microsoft Word
  • Apache Pig
  • The MathWorks MATLAB
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Siemens Industrial AI
  • IBM Notes
  • Vibration and shaker systems
  • Magnetic induction acceleration instruments
  • Calipers
  • Bubble leak testers
  • Micrometers
  • Plug gauges
  • Verisurf 3Dgage
  • Backplane testers
  • Linear or mixed signal equipment
  • Return loss calibrator RLC passive component testers
  • Resistivity meters
  • Function generators
  • Coordinate measuring machines CMM
  • Forklifts
  • Mass flow leak testers
  • Compression testers
  • Hipot testers
  • Null-balance acceleration instruments
  • Digital resistance meters
  • Pulse generators
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Plotters
  • Conductivity meters
  • Sampling oscilloscopes
  • Multimeters
  • Impact toughness testers
  • Color spectrometers
  • Continuity testers
  • Personal computers
  • Optical comparators
  • Shear testers
  • Measuring microscopes
  • Digital resistance thermometers
  • Optical gauges
  • Moisture meters
  • Beta gauges
  • Pi tapes
  • Strain gauges
  • Hydraulic lifts
  • Ammeters
  • Digital voltmeters DVM
  • Thread gauges
  • Height gauges
  • Metallurgical microscopes
  • Resistance meters
  • Pin gauges
  • Holographic interferometers
  • Eddy current probes
  • Depth gauges
  • Ductility testers
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Resonance acceleration instruments
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Accelerometers
  • Viscometers
  • Tensile testers
  • Laser shearography flaw detectors
  • Logic test systems
  • Printed circuit board PCB testers
  • Frequency meters
  • Hydraulic pumps
  • Frequency counters
  • Eddy current flaw detectors
  • Overhead cranes
  • Industrial bench scales
  • Penetrant flaw detectors
  • Impact hammers
  • Environmental chambers
  • Digital multimeters
  • Creep and stress relaxation testers
  • Hardness testers
  • Magnetic particle flaw detectors
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Gloss meters
  • Laser thickness gauges
  • Power meters
  • Capacitive acceleration instruments
  • Shock testers
  • Direct current DC power testers
  • Radiographic flaw detectors
  • Calorimetric leak testers
  • Signal generators
  • Fatigue testers
  • In-circuit testers

Alternative Job Titles