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Automation Risk Analysis

Will “Metal Fabricate Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Fabricate Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Fabricate Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • Kimi (Moonshot AI)
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Mastercam Design
  • Microsoft Excel
  • Cognex Vision AI
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Data analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Sight Machine AI
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • IBM Notes
  • SAP software
  • Microsoft PowerPoint
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • Tolerance analysis software
  • Computer assisted design software
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Inspection marking systems
  • ABB AI Robotics
  • Selenium
  • Verisurf Metrology
  • Atlassian JIRA
  • Gemini (Google)
  • R
  • Llama (Meta)
  • Structured query language SQL
  • Label inspection systems
  • Cybermetrics GAGETrak
  • Database software
  • Microsoft Visio
  • Microsoft Access
  • Microsoft Word
  • IBM Lotus Notes
  • ChatGPT (OpenAI)
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • DeepSeek
  • Coordinate measuring machine software
  • FileMaker Pro
  • Grok (xAI)
  • Statistical process control SPC data collection devices
  • Apache Hive
  • Claude (Anthropic)
  • Minitab
  • Skype
  • Extensible markup language XML
  • Data entry software
  • Microsoft SharePoint
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Color spectrometers
  • Backplane testers
  • Impact toughness testers
  • Strain gauges
  • Shear testers
  • Pin gauges
  • Bit error rate testers BERT
  • Creep and stress relaxation testers
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Compression testers
  • Capacitive acceleration instruments
  • Calorimetric leak testers
  • Eddy current probes
  • Continuity testers
  • Tensile testers
  • Logic test systems
  • Printed circuit board PCB testers
  • Ammeters
  • Magnetic particle flaw detectors
  • Verisurf Master3DGage
  • Force transducers
  • Moisture meters
  • Metallurgical microscopes
  • Digital voltmeters DVM
  • Industrial bench scales
  • Frequency meters
  • Resistivity meters
  • Digital resistance meters
  • Digital multimeters
  • Signal generators
  • Impact hammers
  • Gloss meters
  • Coordinate measuring machines CMM
  • Laser shearography flaw detectors
  • Forklifts
  • Pulse generators
  • Sampling oscilloscopes
  • Conductivity meters
  • Beta gauges
  • Function generators
  • Measuring microscopes
  • Return loss calibrator RLC passive component testers
  • Null-balance acceleration instruments
  • Plotters
  • Calipers
  • Viscometers
  • Micrometers
  • Accelerometers
  • Verisurf 3Dgage
  • Overhead cranes
  • Optical comparators
  • Manufacturing defect analyzers MDA
  • Personal computers
  • Hardness testers
  • Holographic interferometers
  • Shock testers
  • In-circuit testers
  • Hydraulic lifts
  • Radiographic flaw detectors
  • Vibration and shaker systems
  • Resonance acceleration instruments
  • Bubble leak testers
  • Environmental chambers
  • Digital resistance thermometers
  • Hipot testers
  • Fatigue testers
  • Frequency counters
  • Optical gauges
  • Pi tapes
  • Direct current DC power testers
  • Mass flow leak testers
  • Plug gauges
  • Resistance meters
  • Utrasonic flaw detectors
  • Ductility testers
  • Multimeters
  • Verisurf CMM Master
  • Hydraulic pumps
  • Sorting machines
  • Piezoelectric acceleration instruments
  • Height gauges
  • Depth gauges
  • Eddy current flaw detectors
  • Power meters
  • Thread gauges

Alternative Job Titles