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Automation Risk Analysis

Will “Metal Fabricate Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Fabricate Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Fabricate Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Rockwell Automation AI
  • Selenium
  • Mastercam Design
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Structured query language SQL
  • Dassault Systemes CATIA
  • FileMaker Pro
  • IBM Lotus Notes
  • DeepSeek
  • Statistical process control SPC data collection devices
  • The MathWorks MATLAB
  • Microsoft Access
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Microsoft Outlook
  • Claude (Anthropic)
  • Gemini (Google)
  • Tolerance analysis software
  • Extensible markup language XML
  • Database software
  • Apache Pig
  • Skype
  • Siemens Industrial AI
  • Medical condition coding software
  • IBM Notes
  • Microsoft Office software
  • Grok (xAI)
  • Atlassian JIRA
  • Data entry software
  • Inspection marking systems
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Apache Hive
  • R
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • Minitab
  • Microsoft SharePoint
  • Microsoft Visio
  • Qwen (Alibaba)
  • Data analysis software
  • Verisurf Metrology
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • Label inspection systems
  • Design of experiments DOE software
  • Llama (Meta)
  • Nova (Amazon)
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • ABB AI Robotics
  • Coordinate measuring machine software
  • Mistral (Mistral AI)
  • Radiographic flaw detectors
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Printed circuit board PCB testers
  • Piezoelectric acceleration instruments
  • Micrometers
  • Utrasonic flaw detectors
  • Bubble leak testers
  • Impact toughness testers
  • Function generators
  • Logic test systems
  • In-circuit testers
  • Calorimetric leak testers
  • Capacitive acceleration instruments
  • Holographic interferometers
  • Bit error rate testers BERT
  • Fatigue testers
  • Frequency counters
  • Resonance acceleration instruments
  • Tensile testers
  • Industrial bench scales
  • Color spectrometers
  • Overhead cranes
  • Hydraulic pumps
  • Power meters
  • Beta gauges
  • Signal generators
  • Conductivity meters
  • Verisurf CMM Master
  • Coordinate measuring machines CMM
  • Height gauges
  • Force transducers
  • Shear testers
  • Strain gauges
  • Viscometers
  • Plug gauges
  • Sorting machines
  • Forklifts
  • Hardness testers
  • Magnetic particle flaw detectors
  • Frequency meters
  • Continuity testers
  • Eddy current flaw detectors
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Sampling oscilloscopes
  • Multimeters
  • Digital multimeters
  • Pulse generators
  • Digital resistance thermometers
  • Impact hammers
  • Moisture meters
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Direct current DC power testers
  • Environmental chambers
  • Hipot testers
  • Optical comparators
  • Penetrant flaw detectors
  • Measuring microscopes
  • Compression testers
  • Laser thickness gauges
  • Thread gauges
  • Calipers
  • Optical gauges
  • Magnetic induction acceleration instruments
  • Metallurgical microscopes
  • Return loss calibrator RLC passive component testers
  • Backplane testers
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Ductility testers
  • Gloss meters
  • Pi tapes
  • Plotters
  • Shock testers
  • Depth gauges
  • Resistance meters
  • Pin gauges
  • Accelerometers
  • Ammeters
  • Hydraulic lifts
  • Digital voltmeters DVM
  • Resistivity meters
  • Eddy current probes
  • Digital resistance meters
  • Personal computers

Alternative Job Titles