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Automation Risk Analysis

Will “Metal Fabricate Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Fabricate Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Fabricate Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

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  • Microsoft Access
  • Minitab
  • Computer-aided inspection software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • SAP software
  • Microsoft Excel
  • Structured query language SQL
  • DeepSeek
  • Qwen (Alibaba)
  • Apache Hive
  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Skype
  • Nova (Amazon)
  • Coordinate measuring machine software
  • Gemini (Google)
  • Microsoft SharePoint
  • FileMaker Pro
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Llama (Meta)
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • IBM Notes
  • Data entry software
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • Extensible markup language XML
  • Microsoft Outlook
  • Grok (xAI)
  • Apache Pig
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Computer assisted design software
  • Siemens Industrial AI
  • Atlassian JIRA
  • IBM Lotus Notes
  • Microsoft Office software
  • Microsoft Word
  • Data analysis software
  • Microsoft Visio
  • Selenium
  • Verisurf Metrology
  • R
  • Cognex Vision AI
  • Label inspection systems
  • Sight Machine AI
  • Mastercam Design
  • Pin gauges
  • Micrometers
  • Overhead cranes
  • Moisture meters
  • Laser shearography flaw detectors
  • Ductility testers
  • Environmental chambers
  • Thread gauges
  • Strain gauges
  • Measuring microscopes
  • Conductivity meters
  • Signal generators
  • Personal computers
  • Printed circuit board PCB testers
  • Bubble leak testers
  • Mass flow leak testers
  • Radiographic flaw detectors
  • Function generators
  • Forklifts
  • Depth gauges
  • Fatigue testers
  • Capacitive acceleration instruments
  • Creep and stress relaxation testers
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Power meters
  • Shear testers
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Digital resistance meters
  • Direct current DC power testers
  • Compression testers
  • Optical comparators
  • Logic test systems
  • Manufacturing defect analyzers MDA
  • Backplane testers
  • Calipers
  • Accelerometers
  • Optical gauges
  • Verisurf Master3DGage
  • Magnetic particle flaw detectors
  • Holographic interferometers
  • Plug gauges
  • Impact hammers
  • Tensile testers
  • Continuity testers
  • Shock testers
  • Hydraulic lifts
  • Digital resistance thermometers
  • Height gauges
  • Resistance meters
  • Calorimetric leak testers
  • Eddy current flaw detectors
  • Verisurf 3Dgage
  • Hardness testers
  • Gloss meters
  • Utrasonic flaw detectors
  • Multimeters
  • Digital multimeters
  • Linear or mixed signal equipment
  • Industrial bench scales
  • Pi tapes
  • Hydraulic pumps
  • Hipot testers
  • Force transducers
  • Bit error rate testers BERT
  • Piezoelectric acceleration instruments
  • Sampling oscilloscopes
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Viscometers
  • Pulse generators
  • Plotters
  • Laser thickness gauges
  • Color spectrometers
  • Eddy current probes
  • Frequency counters
  • Digital voltmeters DVM
  • Resonance acceleration instruments
  • Frequency meters
  • Verisurf CMM Master
  • Resistivity meters
  • Sorting machines
  • Null-balance acceleration instruments
  • Vibration and shaker systems
  • Ammeters
  • Metallurgical microscopes

Alternative Job Titles