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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Nova (Amazon)
  • IBM Lotus Notes
  • FileMaker Pro
  • Inspection marking systems
  • Llama (Meta)
  • Verisurf Metrology
  • Skype
  • Siemens Industrial AI
  • Selenium
  • R
  • Microsoft Access
  • SAP software
  • Design of experiments DOE software
  • Medical condition coding software
  • Tolerance analysis software
  • Apache Hive
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • DeepSeek
  • Wilcox Associates PC-DMIS Inspection Planner
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Cognex Vision AI
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Computer-aided inspection software
  • Mastercam Design
  • Data entry software
  • Atlassian JIRA
  • Minitab
  • IBM Notes
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • Sight Machine AI
  • The MathWorks MATLAB
  • Qwen (Alibaba)
  • Database software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Gemini (Google)
  • Microsoft Visio
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • Dassault Systemes CATIA
  • Coordinate measuring machine software
  • Data analysis software
  • Rockwell Automation AI
  • Computer assisted design software
  • Structured query language SQL
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Apache Pig
  • Microsoft Word
  • Grok (xAI)
  • Calipers
  • Magnetic induction acceleration instruments
  • Digital resistance thermometers
  • Hydraulic pumps
  • Digital voltmeters DVM
  • Coordinate measuring machines CMM
  • Power meters
  • Verisurf Master3DGage
  • Thread gauges
  • Laser thickness gauges
  • Eddy current probes
  • Frequency counters
  • Linear or mixed signal equipment
  • Hydraulic lifts
  • Verisurf 3Dgage
  • Sorting machines
  • Gloss meters
  • Depth gauges
  • Continuity testers
  • Verisurf CMM Master
  • Digital resistance meters
  • Pin gauges
  • Industrial bench scales
  • Height gauges
  • Accelerometers
  • Function generators
  • Fatigue testers
  • Printed circuit board PCB testers
  • Force transducers
  • Plotters
  • Creep and stress relaxation testers
  • Optical gauges
  • Tensile testers
  • Backplane testers
  • Pi tapes
  • Optical comparators
  • Impact hammers
  • Hardness testers
  • Laser shearography flaw detectors
  • In-circuit testers
  • Direct current DC power testers
  • Digital multimeters
  • Utrasonic flaw detectors
  • Color spectrometers
  • Ductility testers
  • Environmental chambers
  • Beta gauges
  • Penetrant flaw detectors
  • Micrometers
  • Sampling oscilloscopes
  • Ammeters
  • Moisture meters
  • Measuring microscopes
  • Hipot testers
  • Return loss calibrator RLC passive component testers
  • Multimeters
  • Vibration and shaker systems
  • Viscometers
  • Frequency meters
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Strain gauges
  • Eddy current flaw detectors
  • Plug gauges
  • Null-balance acceleration instruments
  • Resistance meters
  • Resonance acceleration instruments
  • Piezoelectric acceleration instruments
  • Holographic interferometers
  • Impact toughness testers
  • Shock testers
  • Bubble leak testers
  • Conductivity meters
  • Metallurgical microscopes
  • Logic test systems
  • Resistivity meters
  • Forklifts
  • Radiographic flaw detectors
  • Mass flow leak testers
  • Shear testers
  • Pulse generators
  • Bit error rate testers BERT
  • Calorimetric leak testers
  • Compression testers
  • Capacitive acceleration instruments
  • Signal generators
  • Personal computers
  • Manufacturing defect analyzers MDA

Alternative Job Titles