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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • Inspection marking systems
  • Dassault Systemes CATIA
  • Verisurf Metrology
  • Nova (Amazon)
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Design of experiments DOE software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Label inspection systems
  • DeepSeek
  • Skype
  • Computer-aided inspection software
  • Microsoft Word
  • Microsoft Office software
  • IBM Notes
  • Microsoft SharePoint
  • Grok (xAI)
  • Claude (Anthropic)
  • FileMaker Pro
  • Apache Hive
  • Microsoft PowerPoint
  • Coordinate measuring machine software
  • R
  • Database software
  • Qwen (Alibaba)
  • Microsoft Outlook
  • Microsoft Access
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Microsoft Visio
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Minitab
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • Rockwell Automation AI
  • Extensible markup language XML
  • ABB AI Robotics
  • SAP software
  • Atlassian JIRA
  • Computer assisted design software
  • Mastercam Design
  • Data entry software
  • Apache Pig
  • Cybermetrics GAGETrak
  • Medical condition coding software
  • Cognex Vision AI
  • Statistical process control SPC data collection devices
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Data analysis software
  • Selenium
  • Siemens Industrial AI
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Llama (Meta)
  • Printed circuit board PCB testers
  • Calipers
  • Force transducers
  • Null-balance acceleration instruments
  • Capacitive acceleration instruments
  • Compression testers
  • Viscometers
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Hydraulic lifts
  • Pin gauges
  • Direct current DC power testers
  • Ductility testers
  • In-circuit testers
  • Moisture meters
  • Sampling oscilloscopes
  • Calorimetric leak testers
  • Environmental chambers
  • Impact toughness testers
  • Sorting machines
  • Hipot testers
  • Shear testers
  • Overhead cranes
  • Verisurf CMM Master
  • Verisurf 3Dgage
  • Beta gauges
  • Function generators
  • Mass flow leak testers
  • Color spectrometers
  • Logic test systems
  • Metallurgical microscopes
  • Fatigue testers
  • Conductivity meters
  • Eddy current probes
  • Magnetic induction acceleration instruments
  • Personal computers
  • Industrial bench scales
  • Creep and stress relaxation testers
  • Resonance acceleration instruments
  • Laser thickness gauges
  • Piezoelectric acceleration instruments
  • Eddy current flaw detectors
  • Strain gauges
  • Thread gauges
  • Utrasonic flaw detectors
  • Digital resistance thermometers
  • Frequency counters
  • Continuity testers
  • Frequency meters
  • Multimeters
  • Ammeters
  • Digital voltmeters DVM
  • Tensile testers
  • Return loss calibrator RLC passive component testers
  • Hydraulic pumps
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Optical comparators
  • Shock testers
  • Pulse generators
  • Gloss meters
  • Linear or mixed signal equipment
  • Digital multimeters
  • Plug gauges
  • Impact hammers
  • Plotters
  • Power meters
  • Backplane testers
  • Signal generators
  • Digital resistance meters
  • Measuring microscopes
  • Forklifts
  • Pi tapes
  • Micrometers
  • Resistance meters
  • Bubble leak testers
  • Accelerometers
  • Radiographic flaw detectors
  • Verisurf Master3DGage
  • Height gauges
  • Laser shearography flaw detectors
  • Optical gauges
  • Hardness testers
  • Bit error rate testers BERT
  • Penetrant flaw detectors
  • Depth gauges
  • Vibration and shaker systems

Alternative Job Titles