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Automation Risk Analysis

Will “Chemical Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Chemical Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Chemical Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Label inspection systems
  • Rockwell Automation AI
  • Structured query language SQL
  • Gemini (Google)
  • Microsoft Office software
  • The MathWorks MATLAB
  • Computer assisted design software
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Microsoft Word
  • Grok (xAI)
  • Apache Hive
  • Siemens Industrial AI
  • ABB AI Robotics
  • Selenium
  • Verisurf Metrology
  • Computer-aided inspection software
  • Microsoft Outlook
  • Inspection marking systems
  • Mastercam Design
  • Design of experiments DOE software
  • Microsoft SharePoint
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Database software
  • Nova (Amazon)
  • Coordinate measuring machine software
  • DeepSeek
  • Microsoft Access
  • Tolerance analysis software
  • SAP software
  • Statistical process control SPC data collection devices
  • Sight Machine AI
  • Medical condition coding software
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • IBM Lotus Notes
  • Cognex Vision AI
  • Llama (Meta)
  • Minitab
  • Microsoft PowerPoint
  • Data analysis software
  • Skype
  • R
  • Atlassian JIRA
  • Data entry software
  • IBM Notes
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Qwen (Alibaba)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Apache Pig
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Sampling oscilloscopes
  • Strain gauges
  • Impact hammers
  • Digital resistance thermometers
  • Magnetic induction acceleration instruments
  • Magnetic particle flaw detectors
  • Direct current DC power testers
  • Calipers
  • Function generators
  • Pi tapes
  • Viscometers
  • Signal generators
  • Metallurgical microscopes
  • Digital multimeters
  • Verisurf CMM Master
  • Optical gauges
  • Overhead cranes
  • Personal computers
  • Digital resistance meters
  • Power meters
  • Environmental chambers
  • Vibration and shaker systems
  • Digital voltmeters DVM
  • Forklifts
  • Laser thickness gauges
  • Laser shearography flaw detectors
  • Return loss calibrator RLC passive component testers
  • Tensile testers
  • Compression testers
  • Printed circuit board PCB testers
  • Resistance meters
  • Creep and stress relaxation testers
  • Plug gauges
  • Shock testers
  • Bit error rate testers BERT
  • Accelerometers
  • Color spectrometers
  • Depth gauges
  • Linear or mixed signal equipment
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Pulse generators
  • Thread gauges
  • Fatigue testers
  • Penetrant flaw detectors
  • Gloss meters
  • Height gauges
  • Calorimetric leak testers
  • Force transducers
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Hardness testers
  • In-circuit testers
  • Logic test systems
  • Ductility testers
  • Frequency counters
  • Backplane testers
  • Eddy current flaw detectors
  • Plotters
  • Resistivity meters
  • Multimeters
  • Shear testers
  • Continuity testers
  • Hydraulic pumps
  • Frequency meters
  • Utrasonic flaw detectors
  • Impact toughness testers
  • Mass flow leak testers
  • Radiographic flaw detectors
  • Pin gauges
  • Holographic interferometers
  • Bubble leak testers
  • Moisture meters
  • Piezoelectric acceleration instruments
  • Verisurf 3Dgage
  • Sorting machines
  • Conductivity meters
  • Measuring microscopes
  • Hydraulic lifts
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Beta gauges
  • Micrometers
  • Coordinate measuring machines CMM
  • Ammeters
  • Verisurf Master3DGage
  • Eddy current probes
  • Optical comparators

Alternative Job Titles