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Automation Risk Analysis

Will “Chemical Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Chemical Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Chemical Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Coordinate measuring machine software
  • FileMaker Pro
  • DeepSeek
  • Sight Machine AI
  • Computer assisted design software
  • IBM Notes
  • Data entry software
  • Dassault Systemes CATIA
  • R
  • Gemini (Google)
  • Cognex Vision AI
  • Nova (Amazon)
  • Microsoft PowerPoint
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Microsoft Word
  • Apache Pig
  • Mastercam Design
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Data analysis software
  • Structured query language SQL
  • Mastercam computer-aided design and manufacturing software
  • Inspection marking systems
  • Selenium
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Tolerance analysis software
  • Apache Hive
  • Microsoft Excel
  • Label inspection systems
  • Grok (xAI)
  • Cybermetrics GAGETrak
  • Microsoft Outlook
  • Minitab
  • The MathWorks MATLAB
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Database software
  • Extensible markup language XML
  • ABB AI Robotics
  • Claude (Anthropic)
  • Llama (Meta)
  • Microsoft SharePoint
  • Microsoft Visio
  • Siemens Industrial AI
  • SAP software
  • Design of experiments DOE software
  • Medical condition coding software
  • Dassault Systemes SolidWorks
  • Qwen (Alibaba)
  • Skype
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Atlassian JIRA
  • Compression testers
  • Micrometers
  • Optical comparators
  • Laser shearography flaw detectors
  • Height gauges
  • Resistance meters
  • Gloss meters
  • Bit error rate testers BERT
  • Plotters
  • Return loss calibrator RLC passive component testers
  • Personal computers
  • Accelerometers
  • Depth gauges
  • Utrasonic flaw detectors
  • Power meters
  • Viscometers
  • Direct current DC power testers
  • Resonance acceleration instruments
  • Hipot testers
  • Calorimetric leak testers
  • Capacitive acceleration instruments
  • Ammeters
  • Verisurf 3Dgage
  • Digital resistance meters
  • Creep and stress relaxation testers
  • Sorting machines
  • In-circuit testers
  • Frequency meters
  • Plug gauges
  • Magnetic particle flaw detectors
  • Holographic interferometers
  • Resistivity meters
  • Measuring microscopes
  • Mass flow leak testers
  • Forklifts
  • Piezoelectric acceleration instruments
  • Force transducers
  • Thread gauges
  • Linear or mixed signal equipment
  • Metallurgical microscopes
  • Eddy current flaw detectors
  • Backplane testers
  • Radiographic flaw detectors
  • Frequency counters
  • Strain gauges
  • Overhead cranes
  • Tensile testers
  • Color spectrometers
  • Verisurf CMM Master
  • Digital voltmeters DVM
  • Magnetic induction acceleration instruments
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Continuity testers
  • Laser thickness gauges
  • Bubble leak testers
  • Pin gauges
  • Moisture meters
  • Digital resistance thermometers
  • Optical gauges
  • Hydraulic lifts
  • Calipers
  • Pulse generators
  • Signal generators
  • Pi tapes
  • Beta gauges
  • Printed circuit board PCB testers
  • Shock testers
  • Hydraulic pumps
  • Fatigue testers
  • Multimeters
  • Industrial bench scales
  • Function generators
  • Environmental chambers
  • Ductility testers
  • Logic test systems
  • Null-balance acceleration instruments
  • Verisurf Master3DGage
  • Penetrant flaw detectors
  • Hardness testers
  • Impact toughness testers
  • Shear testers
  • Impact hammers
  • Manufacturing defect analyzers MDA
  • Sampling oscilloscopes
  • Conductivity meters
  • Eddy current probes
  • Vibration and shaker systems

Alternative Job Titles