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Automation Risk Analysis

Will “Drop Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Drop Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Drop Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Coordinate measuring machine software
  • Atlassian JIRA
  • Tolerance analysis software
  • Qwen (Alibaba)
  • Microsoft Excel
  • DeepSeek
  • Database software
  • Apache Hive
  • Mistral (Mistral AI)
  • Gemini (Google)
  • The MathWorks MATLAB
  • Data entry software
  • Dassault Systemes SolidWorks
  • Data analysis software
  • Cognex Vision AI
  • Skype
  • Computer assisted design software
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Apache Pig
  • Verisurf Metrology
  • Microsoft Outlook
  • Computer-aided inspection software
  • Mastercam Design
  • Claude (Anthropic)
  • Label inspection systems
  • Grok (xAI)
  • Selenium
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Microsoft Access
  • Dassault Systemes CATIA
  • Microsoft Word
  • Nova (Amazon)
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Inspection marking systems
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Extensible markup language XML
  • Microsoft SharePoint
  • FileMaker Pro
  • Mastercam computer-aided design and manufacturing software
  • Cybermetrics GAGETrak
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Sight Machine AI
  • Microsoft Visio
  • Autodesk AutoCAD
  • R
  • SAP software
  • Microsoft Office software
  • Medical condition coding software
  • Structured query language SQL
  • Resistance meters
  • Metallurgical microscopes
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Digital resistance meters
  • Laser thickness gauges
  • Measuring microscopes
  • Micrometers
  • Ammeters
  • Color spectrometers
  • Frequency counters
  • Radiographic flaw detectors
  • Penetrant flaw detectors
  • Linear or mixed signal equipment
  • Multimeters
  • Impact hammers
  • Hipot testers
  • Magnetic particle flaw detectors
  • Plotters
  • Force transducers
  • Overhead cranes
  • Gloss meters
  • Moisture meters
  • Personal computers
  • Power meters
  • Hydraulic pumps
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Compression testers
  • Backplane testers
  • Calipers
  • Verisurf 3Dgage
  • Function generators
  • Fatigue testers
  • Verisurf Master3DGage
  • Conductivity meters
  • Return loss calibrator RLC passive component testers
  • Ductility testers
  • Pulse generators
  • Vibration and shaker systems
  • Laser shearography flaw detectors
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Pin gauges
  • Eddy current probes
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Calorimetric leak testers
  • Viscometers
  • Logic test systems
  • Eddy current flaw detectors
  • Environmental chambers
  • Frequency meters
  • Resonance acceleration instruments
  • Utrasonic flaw detectors
  • Bubble leak testers
  • Optical comparators
  • Strain gauges
  • Depth gauges
  • Hydraulic lifts
  • Digital multimeters
  • Sorting machines
  • Holographic interferometers
  • Thread gauges
  • Manufacturing defect analyzers MDA
  • Null-balance acceleration instruments
  • In-circuit testers
  • Pi tapes
  • Hardness testers
  • Plug gauges
  • Creep and stress relaxation testers
  • Digital resistance thermometers
  • Accelerometers
  • Signal generators
  • Mass flow leak testers
  • Capacitive acceleration instruments
  • Continuity testers
  • Shear testers
  • Beta gauges
  • Verisurf CMM Master
  • Industrial bench scales
  • Sampling oscilloscopes
  • Forklifts
  • Printed circuit board PCB testers
  • Optical gauges
  • Tensile testers
  • Height gauges
  • Shock testers

Alternative Job Titles