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Automation Risk Analysis

Will “Aircraft Instrument Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Aircraft Instrument Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Aircraft Instrument Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Gemini (Google)
  • IBM Lotus Notes
  • Nova (Amazon)
  • Rockwell Automation AI
  • Grok (xAI)
  • FileMaker Pro
  • Qwen (Alibaba)
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Mastercam Design
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • SAP software
  • Dassault Systemes CATIA
  • Claude (Anthropic)
  • Database software
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Apache Pig
  • Design of experiments DOE software
  • Medical condition coding software
  • Selenium
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • DeepSeek
  • Data entry software
  • R
  • Sight Machine AI
  • Microsoft Visio
  • Microsoft Excel
  • Apache Hive
  • Computer assisted design software
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Data analysis software
  • Statistical process control SPC data collection devices
  • Skype
  • Microsoft PowerPoint
  • IBM Notes
  • Llama (Meta)
  • Label inspection systems
  • Atlassian JIRA
  • Microsoft Outlook
  • Verisurf Metrology
  • Coordinate measuring machine software
  • Cognex Vision AI
  • Minitab
  • Inspection marking systems
  • Microsoft Access
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • Radiographic flaw detectors
  • Impact hammers
  • Verisurf CMM Master
  • Sorting machines
  • Industrial bench scales
  • Forklifts
  • Overhead cranes
  • Creep and stress relaxation testers
  • Piezoelectric acceleration instruments
  • Accelerometers
  • Resistance meters
  • Thread gauges
  • Conductivity meters
  • Hardness testers
  • Force transducers
  • Logic test systems
  • Capacitive acceleration instruments
  • Utrasonic flaw detectors
  • Pin gauges
  • Strain gauges
  • Shear testers
  • Null-balance acceleration instruments
  • Mass flow leak testers
  • Pi tapes
  • Hydraulic lifts
  • Beta gauges
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • Impact toughness testers
  • Plug gauges
  • Optical gauges
  • Depth gauges
  • Personal computers
  • Function generators
  • Digital resistance thermometers
  • Direct current DC power testers
  • Gloss meters
  • Continuity testers
  • Pulse generators
  • Eddy current flaw detectors
  • Optical comparators
  • Color spectrometers
  • Digital resistance meters
  • Holographic interferometers
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Environmental chambers
  • Magnetic particle flaw detectors
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Metallurgical microscopes
  • Moisture meters
  • Manufacturing defect analyzers MDA
  • Viscometers
  • Verisurf 3Dgage
  • Hydraulic pumps
  • Calipers
  • Signal generators
  • Bit error rate testers BERT
  • Return loss calibrator RLC passive component testers
  • Plotters
  • Hipot testers
  • Frequency counters
  • Frequency meters
  • Measuring microscopes
  • Power meters
  • Height gauges
  • Shock testers
  • Penetrant flaw detectors
  • Verisurf Master3DGage
  • Compression testers
  • Vibration and shaker systems
  • Multimeters
  • Eddy current probes
  • Ductility testers
  • Printed circuit board PCB testers
  • Ammeters
  • Bubble leak testers
  • Micrometers
  • Resistivity meters
  • Backplane testers
  • Magnetic induction acceleration instruments
  • Resonance acceleration instruments
  • In-circuit testers
  • Calorimetric leak testers
  • Tensile testers
  • Fatigue testers
  • Laser thickness gauges

Alternative Job Titles