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Automation Risk Analysis

Will “Color Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Color Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Color Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • SAP software
  • Rockwell Automation AI
  • Computer-aided inspection software
  • Microsoft Access
  • Apache Pig
  • Verisurf Metrology
  • Design of experiments DOE software
  • Data entry software
  • IBM Lotus Notes
  • Grok (xAI)
  • IBM Notes
  • Coordinate measuring machine software
  • Qwen (Alibaba)
  • Microsoft Word
  • Label inspection systems
  • Structured query language SQL
  • Inspection marking systems
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • Gemini (Google)
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Medical condition coding software
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Apache Hive
  • Microsoft Outlook
  • DeepSeek
  • Selenium
  • Statistical process control SPC data collection devices
  • Llama (Meta)
  • Microsoft PowerPoint
  • Data analysis software
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Atlassian JIRA
  • Computer assisted design software
  • Nova (Amazon)
  • Mistral (Mistral AI)
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Microsoft Office software
  • Skype
  • Mastercam Design
  • Dassault Systemes CATIA
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • R
  • Claude (Anthropic)
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Compression testers
  • Overhead cranes
  • Pi tapes
  • Hydraulic pumps
  • Force transducers
  • Height gauges
  • Frequency counters
  • Vibration and shaker systems
  • Plotters
  • Impact hammers
  • Gloss meters
  • Fatigue testers
  • Penetrant flaw detectors
  • Optical comparators
  • Ductility testers
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Industrial bench scales
  • Digital resistance thermometers
  • Utrasonic flaw detectors
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Conductivity meters
  • Micrometers
  • Capacitive acceleration instruments
  • Verisurf 3Dgage
  • Hardness testers
  • Return loss calibrator RLC passive component testers
  • Viscometers
  • Mass flow leak testers
  • Pin gauges
  • Environmental chambers
  • Pulse generators
  • Multimeters
  • Hipot testers
  • Sorting machines
  • Beta gauges
  • Bubble leak testers
  • Manufacturing defect analyzers MDA
  • Shear testers
  • Moisture meters
  • Backplane testers
  • Magnetic induction acceleration instruments
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Strain gauges
  • Metallurgical microscopes
  • Power meters
  • Measuring microscopes
  • Magnetic particle flaw detectors
  • Radiographic flaw detectors
  • Logic test systems
  • Continuity testers
  • Accelerometers
  • Color spectrometers
  • Holographic interferometers
  • Laser shearography flaw detectors
  • Laser thickness gauges
  • Ammeters
  • Eddy current probes
  • Optical gauges
  • Resistance meters
  • Null-balance acceleration instruments
  • Resonance acceleration instruments
  • In-circuit testers
  • Verisurf Master3DGage
  • Forklifts
  • Resistivity meters
  • Function generators
  • Sampling oscilloscopes
  • Frequency meters
  • Calipers
  • Verisurf CMM Master
  • Tensile testers
  • Thread gauges
  • Printed circuit board PCB testers
  • Impact toughness testers
  • Eddy current flaw detectors
  • Digital voltmeters DVM
  • Digital resistance meters
  • Digital multimeters
  • Bit error rate testers BERT
  • Calorimetric leak testers
  • Signal generators
  • Personal computers
  • Shock testers
  • Depth gauges
  • Plug gauges

Alternative Job Titles