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Automation Risk Analysis

Will “Coal Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coal Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coal Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Microsoft Excel
  • Cognex Vision AI
  • Extensible markup language XML
  • Medical condition coding software
  • Autodesk AutoCAD
  • Data entry software
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Computer assisted design software
  • Skype
  • Microsoft Word
  • Grok (xAI)
  • DeepSeek
  • Rockwell Automation AI
  • Atlassian JIRA
  • Sight Machine AI
  • IBM Lotus Notes
  • Minitab
  • Structured query language SQL
  • Dassault Systemes CATIA
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • Microsoft Access
  • Label inspection systems
  • Inspection marking systems
  • SAP software
  • Apache Hive
  • Microsoft SharePoint
  • R
  • Mastercam computer-aided design and manufacturing software
  • Cybermetrics GAGETrak
  • Database software
  • Tolerance analysis software
  • Computer-aided inspection software
  • Gemini (Google)
  • Selenium
  • Design of experiments DOE software
  • FileMaker Pro
  • Data analysis software
  • IBM Notes
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft PowerPoint
  • Microsoft Outlook
  • ABB AI Robotics
  • Llama (Meta)
  • Apache Pig
  • Mastercam Design
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Pi tapes
  • Null-balance acceleration instruments
  • Plug gauges
  • Linear or mixed signal equipment
  • Plotters
  • Viscometers
  • Optical comparators
  • Continuity testers
  • Height gauges
  • Ductility testers
  • Color spectrometers
  • Beta gauges
  • Accelerometers
  • Backplane testers
  • Laser thickness gauges
  • Frequency meters
  • Penetrant flaw detectors
  • Resistivity meters
  • Pin gauges
  • Verisurf 3Dgage
  • In-circuit testers
  • Hydraulic lifts
  • Gloss meters
  • Forklifts
  • Sorting machines
  • Logic test systems
  • Optical gauges
  • Utrasonic flaw detectors
  • Calorimetric leak testers
  • Vibration and shaker systems
  • Digital resistance thermometers
  • Metallurgical microscopes
  • Signal generators
  • Digital voltmeters DVM
  • Coordinate measuring machines CMM
  • Ammeters
  • Resonance acceleration instruments
  • Capacitive acceleration instruments
  • Thread gauges
  • Resistance meters
  • Eddy current probes
  • Eddy current flaw detectors
  • Magnetic induction acceleration instruments
  • Piezoelectric acceleration instruments
  • Force transducers
  • Personal computers
  • Frequency counters
  • Hipot testers
  • Power meters
  • Function generators
  • Bubble leak testers
  • Holographic interferometers
  • Bit error rate testers BERT
  • Measuring microscopes
  • Compression testers
  • Calipers
  • Manufacturing defect analyzers MDA
  • Conductivity meters
  • Mass flow leak testers
  • Verisurf CMM Master
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Digital resistance meters
  • Shear testers
  • Impact hammers
  • Strain gauges
  • Digital multimeters
  • Return loss calibrator RLC passive component testers
  • Verisurf Master3DGage
  • Fatigue testers
  • Depth gauges
  • Industrial bench scales
  • Environmental chambers
  • Creep and stress relaxation testers
  • Radiographic flaw detectors
  • Pulse generators
  • Shock testers
  • Printed circuit board PCB testers
  • Hydraulic pumps
  • Overhead cranes
  • Tensile testers
  • Hardness testers
  • Laser shearography flaw detectors
  • Multimeters
  • Micrometers
  • Moisture meters

Alternative Job Titles