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Automation Risk Analysis

Will “Coal Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coal Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coal Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • ChatGPT (OpenAI)
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  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Medical condition coding software
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • SAP software
  • ABB AI Robotics
  • Inspection marking systems
  • R
  • IBM Notes
  • Microsoft Access
  • Extensible markup language XML
  • Dassault Systemes CATIA
  • Sight Machine AI
  • Nova (Amazon)
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Verisurf Metrology
  • Gemini (Google)
  • Wilcox Associates PC-DMIS Inspection Planner
  • FileMaker Pro
  • Microsoft SharePoint
  • Microsoft Outlook
  • Apache Hive
  • Grok (xAI)
  • Microsoft Excel
  • Data entry software
  • Llama (Meta)
  • Siemens Industrial AI
  • Cybermetrics GAGETrak
  • Data analysis software
  • Computer assisted design software
  • Microsoft PowerPoint
  • Label inspection systems
  • Skype
  • Microsoft Visio
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Mastercam Design
  • Rockwell Automation AI
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Microsoft Office software
  • Selenium
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Computer-aided inspection software
  • Cognex Vision AI
  • Apache Pig
  • Database software
  • Atlassian JIRA
  • DeepSeek
  • Shear testers
  • Vibration and shaker systems
  • Overhead cranes
  • Null-balance acceleration instruments
  • Logic test systems
  • Fatigue testers
  • Printed circuit board PCB testers
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Calorimetric leak testers
  • Signal generators
  • Viscometers
  • Penetrant flaw detectors
  • Resistivity meters
  • Digital resistance meters
  • Hardness testers
  • Force transducers
  • Sampling oscilloscopes
  • Laser thickness gauges
  • Compression testers
  • Creep and stress relaxation testers
  • Impact hammers
  • In-circuit testers
  • Laser shearography flaw detectors
  • Verisurf Master3DGage
  • Hydraulic lifts
  • Forklifts
  • Beta gauges
  • Digital voltmeters DVM
  • Resistance meters
  • Utrasonic flaw detectors
  • Eddy current flaw detectors
  • Industrial bench scales
  • Personal computers
  • Environmental chambers
  • Direct current DC power testers
  • Verisurf CMM Master
  • Optical gauges
  • Optical comparators
  • Pi tapes
  • Bubble leak testers
  • Plotters
  • Ammeters
  • Ductility testers
  • Micrometers
  • Plug gauges
  • Linear or mixed signal equipment
  • Function generators
  • Piezoelectric acceleration instruments
  • Multimeters
  • Height gauges
  • Hydraulic pumps
  • Conductivity meters
  • Magnetic induction acceleration instruments
  • Gloss meters
  • Return loss calibrator RLC passive component testers
  • Calipers
  • Power meters
  • Bit error rate testers BERT
  • Thread gauges
  • Digital multimeters
  • Backplane testers
  • Shock testers
  • Frequency meters
  • Radiographic flaw detectors
  • Manufacturing defect analyzers MDA
  • Metallurgical microscopes
  • Hipot testers
  • Frequency counters
  • Continuity testers
  • Strain gauges
  • Capacitive acceleration instruments
  • Tensile testers
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Verisurf 3Dgage
  • Eddy current probes
  • Sorting machines
  • Moisture meters
  • Depth gauges
  • Coordinate measuring machines CMM
  • Holographic interferometers
  • Pulse generators
  • Accelerometers
  • Color spectrometers
  • Impact toughness testers
  • Measuring microscopes
  • Pin gauges

Alternative Job Titles