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Automation Risk Analysis

Will “Coal Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coal Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coal Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Computer assisted design software
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • R
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Extensible markup language XML
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Data entry software
  • Llama (Meta)
  • IBM Lotus Notes
  • Label inspection systems
  • Data analysis software
  • Tolerance analysis software
  • Microsoft Word
  • Mastercam Design
  • Qwen (Alibaba)
  • Database software
  • Medical condition coding software
  • Minitab
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Sight Machine AI
  • Verisurf Metrology
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Hive
  • Microsoft Access
  • Inspection marking systems
  • Microsoft Excel
  • Siemens Industrial AI
  • Microsoft Outlook
  • FileMaker Pro
  • SAP software
  • ABB AI Robotics
  • Apache Pig
  • Structured query language SQL
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Rockwell Automation AI
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Nova (Amazon)
  • Gemini (Google)
  • Skype
  • DeepSeek
  • Selenium
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Computer-aided inspection software
  • IBM Notes
  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Sorting machines
  • Moisture meters
  • Linear or mixed signal equipment
  • Personal computers
  • Optical gauges
  • Resistivity meters
  • Ductility testers
  • Impact hammers
  • Continuity testers
  • Digital resistance meters
  • Eddy current probes
  • Power meters
  • Calipers
  • Capacitive acceleration instruments
  • Measuring microscopes
  • Gloss meters
  • Pi tapes
  • Tensile testers
  • Depth gauges
  • Function generators
  • Overhead cranes
  • Penetrant flaw detectors
  • Resonance acceleration instruments
  • Strain gauges
  • Force transducers
  • Ammeters
  • Magnetic induction acceleration instruments
  • Logic test systems
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Beta gauges
  • Frequency meters
  • Impact toughness testers
  • Creep and stress relaxation testers
  • Bit error rate testers BERT
  • Fatigue testers
  • Hardness testers
  • Backplane testers
  • Conductivity meters
  • Utrasonic flaw detectors
  • Calorimetric leak testers
  • Viscometers
  • Magnetic particle flaw detectors
  • Thread gauges
  • Vibration and shaker systems
  • Shear testers
  • Holographic interferometers
  • Null-balance acceleration instruments
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Compression testers
  • Digital multimeters
  • Bubble leak testers
  • Signal generators
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Multimeters
  • Eddy current flaw detectors
  • Hipot testers
  • Accelerometers
  • Industrial bench scales
  • Optical comparators
  • Pin gauges
  • Resistance meters
  • Radiographic flaw detectors
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Frequency counters
  • Laser thickness gauges
  • Forklifts
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Mass flow leak testers
  • In-circuit testers
  • Micrometers
  • Plotters
  • Environmental chambers
  • Sampling oscilloscopes
  • Verisurf 3Dgage
  • Shock testers
  • Height gauges
  • Pulse generators
  • Hydraulic pumps
  • Plug gauges

Alternative Job Titles