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Automation Risk Analysis

Will “Coal Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coal Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coal Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Nova (Amazon)
  • Minitab
  • Siemens Industrial AI
  • ChatGPT (OpenAI)
  • Apache Hive
  • Sight Machine AI
  • Selenium
  • Database software
  • The MathWorks MATLAB
  • Mastercam Design
  • Label inspection systems
  • Computer assisted design software
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Tolerance analysis software
  • Microsoft Access
  • Computer-aided inspection software
  • R
  • Structured query language SQL
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • Rockwell Automation AI
  • FileMaker Pro
  • Data analysis software
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • SAP software
  • Dassault Systemes SolidWorks
  • IBM Lotus Notes
  • Microsoft SharePoint
  • Inspection marking systems
  • Data entry software
  • Skype
  • Microsoft PowerPoint
  • Design of experiments DOE software
  • Claude (Anthropic)
  • IBM Notes
  • Qwen (Alibaba)
  • Microsoft Outlook
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Coordinate measuring machine software
  • Cognex Vision AI
  • ABB AI Robotics
  • Medical condition coding software
  • Verisurf Metrology
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Apache Pig
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • DeepSeek
  • Microsoft Visio
  • Microsoft Excel
  • Microsoft Word
  • Manufacturing defect analyzers MDA
  • Shear testers
  • Resonance acceleration instruments
  • Thread gauges
  • Coordinate measuring machines CMM
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Vibration and shaker systems
  • Pin gauges
  • Bit error rate testers BERT
  • Frequency meters
  • Hydraulic lifts
  • Tensile testers
  • Gloss meters
  • Metallurgical microscopes
  • Compression testers
  • Magnetic particle flaw detectors
  • Verisurf 3Dgage
  • Verisurf CMM Master
  • Multimeters
  • Creep and stress relaxation testers
  • Resistivity meters
  • Plug gauges
  • Ammeters
  • Accelerometers
  • Laser shearography flaw detectors
  • Eddy current probes
  • Strain gauges
  • Magnetic induction acceleration instruments
  • Sorting machines
  • Frequency counters
  • Null-balance acceleration instruments
  • Penetrant flaw detectors
  • Hipot testers
  • Calipers
  • Shock testers
  • Linear or mixed signal equipment
  • Printed circuit board PCB testers
  • Optical gauges
  • Bubble leak testers
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Industrial bench scales
  • Radiographic flaw detectors
  • Conductivity meters
  • Viscometers
  • Fatigue testers
  • Sampling oscilloscopes
  • Utrasonic flaw detectors
  • Digital multimeters
  • Holographic interferometers
  • In-circuit testers
  • Eddy current flaw detectors
  • Hardness testers
  • Power meters
  • Optical comparators
  • Beta gauges
  • Micrometers
  • Overhead cranes
  • Depth gauges
  • Impact toughness testers
  • Backplane testers
  • Direct current DC power testers
  • Personal computers
  • Logic test systems
  • Moisture meters
  • Plotters
  • Pulse generators
  • Height gauges
  • Verisurf Master3DGage
  • Color spectrometers
  • Pi tapes
  • Resistance meters
  • Force transducers
  • Capacitive acceleration instruments
  • Function generators
  • Environmental chambers
  • Continuity testers
  • Signal generators
  • Ductility testers
  • Return loss calibrator RLC passive component testers
  • Digital resistance meters
  • Measuring microscopes
  • Calorimetric leak testers
  • Forklifts
  • Impact hammers
  • Laser thickness gauges

Alternative Job Titles