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Automation Risk Analysis

Will “Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Apache Pig
  • Claude (Anthropic)
  • Medical condition coding software
  • Microsoft Word
  • Database software
  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • FileMaker Pro
  • Llama (Meta)
  • Rockwell Automation AI
  • DeepSeek
  • ABB AI Robotics
  • Nova (Amazon)
  • Grok (xAI)
  • IBM Notes
  • Data entry software
  • Apache Hive
  • Gemini (Google)
  • Microsoft Office software
  • Microsoft PowerPoint
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • Microsoft Excel
  • Design of experiments DOE software
  • Verisurf Metrology
  • Microsoft Access
  • The MathWorks MATLAB
  • Computer assisted design software
  • Selenium
  • SAP software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Structured query language SQL
  • Qwen (Alibaba)
  • R
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Microsoft SharePoint
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Sight Machine AI
  • Mastercam Design
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • IBM Lotus Notes
  • Minitab
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Data analysis software
  • Signal generators
  • Bubble leak testers
  • Metallurgical microscopes
  • Continuity testers
  • Printed circuit board PCB testers
  • Null-balance acceleration instruments
  • Pulse generators
  • Fatigue testers
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Optical gauges
  • Logic test systems
  • Hydraulic pumps
  • Ductility testers
  • Return loss calibrator RLC passive component testers
  • Shock testers
  • Environmental chambers
  • Mass flow leak testers
  • Pi tapes
  • Viscometers
  • Vibration and shaker systems
  • In-circuit testers
  • Sampling oscilloscopes
  • Laser thickness gauges
  • Radiographic flaw detectors
  • Pin gauges
  • Hydraulic lifts
  • Calorimetric leak testers
  • Overhead cranes
  • Piezoelectric acceleration instruments
  • Laser shearography flaw detectors
  • Digital resistance thermometers
  • Moisture meters
  • Power meters
  • Force transducers
  • Impact toughness testers
  • Frequency counters
  • Height gauges
  • Industrial bench scales
  • Function generators
  • Shear testers
  • Plug gauges
  • Thread gauges
  • Capacitive acceleration instruments
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • Penetrant flaw detectors
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Gloss meters
  • Color spectrometers
  • Digital multimeters
  • Accelerometers
  • Optical comparators
  • Micrometers
  • Magnetic particle flaw detectors
  • Creep and stress relaxation testers
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Digital resistance meters
  • Hipot testers
  • Eddy current probes
  • Digital voltmeters DVM
  • Compression testers
  • Frequency meters
  • Forklifts
  • Strain gauges
  • Personal computers
  • Holographic interferometers
  • Eddy current flaw detectors
  • Backplane testers
  • Resistivity meters
  • Multimeters
  • Resistance meters
  • Verisurf 3Dgage
  • Ammeters
  • Measuring microscopes
  • Hardness testers
  • Impact hammers
  • Conductivity meters
  • Linear or mixed signal equipment
  • Depth gauges
  • Magnetic induction acceleration instruments
  • Sorting machines
  • Coordinate measuring machines CMM
  • Calipers
  • Plotters
  • Tensile testers

Alternative Job Titles