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Automation Risk Analysis

Will “Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Kimi (Moonshot AI)
  • Structured query language SQL
  • ABB AI Robotics
  • Extensible markup language XML
  • Data entry software
  • Mistral (Mistral AI)
  • Microsoft Excel
  • Microsoft Visio
  • Rockwell Automation AI
  • Selenium
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Microsoft SharePoint
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Sight Machine AI
  • Cognex Vision AI
  • IBM Lotus Notes
  • Nova (Amazon)
  • Skype
  • Gemini (Google)
  • IBM Notes
  • Verisurf Metrology
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • FileMaker Pro
  • Microsoft Office software
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • DeepSeek
  • Microsoft Access
  • Llama (Meta)
  • Computer assisted design software
  • Dassault Systemes SolidWorks
  • R
  • Coordinate measuring machine software
  • SAP software
  • Tolerance analysis software
  • Grok (xAI)
  • Label inspection systems
  • Data analysis software
  • Microsoft Outlook
  • Medical condition coding software
  • Inspection marking systems
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Computer-aided inspection software
  • Microsoft Word
  • Design of experiments DOE software
  • Microsoft PowerPoint
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Apache Pig
  • Statistical process control SPC data collection devices
  • Mastercam Design
  • Apache Hive
  • Thread gauges
  • Pulse generators
  • Tensile testers
  • Height gauges
  • Creep and stress relaxation testers
  • Verisurf CMM Master
  • Signal generators
  • Return loss calibrator RLC passive component testers
  • Utrasonic flaw detectors
  • Null-balance acceleration instruments
  • Plotters
  • Beta gauges
  • Gloss meters
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Impact hammers
  • Impact toughness testers
  • Hipot testers
  • Calipers
  • Power meters
  • Personal computers
  • Depth gauges
  • Verisurf Master3DGage
  • Bit error rate testers BERT
  • Laser shearography flaw detectors
  • Sampling oscilloscopes
  • Frequency meters
  • Force transducers
  • Color spectrometers
  • Moisture meters
  • Magnetic induction acceleration instruments
  • Shock testers
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Eddy current flaw detectors
  • Resonance acceleration instruments
  • Hydraulic pumps
  • Micrometers
  • Overhead cranes
  • Digital resistance thermometers
  • Hydraulic lifts
  • Eddy current probes
  • Calorimetric leak testers
  • Function generators
  • Forklifts
  • Strain gauges
  • Radiographic flaw detectors
  • Optical gauges
  • Verisurf 3Dgage
  • Continuity testers
  • Pi tapes
  • Digital resistance meters
  • Optical comparators
  • Digital multimeters
  • Ammeters
  • Plug gauges
  • Environmental chambers
  • Hardness testers
  • Measuring microscopes
  • Coordinate measuring machines CMM
  • Shear testers
  • Sorting machines
  • Digital voltmeters DVM
  • Direct current DC power testers
  • Vibration and shaker systems
  • Conductivity meters
  • Ductility testers
  • Penetrant flaw detectors
  • Bubble leak testers
  • Accelerometers
  • In-circuit testers
  • Multimeters
  • Laser thickness gauges
  • Logic test systems
  • Holographic interferometers
  • Backplane testers
  • Manufacturing defect analyzers MDA
  • Pin gauges
  • Frequency counters
  • Resistance meters
  • Printed circuit board PCB testers
  • Compression testers
  • Viscometers
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Industrial bench scales
  • Metallurgical microscopes
  • Fatigue testers

Alternative Job Titles