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Automation Risk Analysis

Will “Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Position products, components, or parts for testing.

Technologies & Software

  • ABB AI Robotics
  • Apache Pig
  • Tolerance analysis software
  • Siemens Industrial AI
  • Medical condition coding software
  • Rockwell Automation AI
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • SAP software
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • DeepSeek
  • Microsoft PowerPoint
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • Structured query language SQL
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Mistral (Mistral AI)
  • Microsoft Excel
  • The MathWorks MATLAB
  • Extensible markup language XML
  • Inspection marking systems
  • Grok (xAI)
  • Gemini (Google)
  • Selenium
  • Dassault Systemes SolidWorks
  • Apache Hive
  • Design of experiments DOE software
  • Database software
  • Verisurf Metrology
  • Microsoft Access
  • Skype
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Autodesk AutoCAD
  • FileMaker Pro
  • Atlassian JIRA
  • Data entry software
  • Microsoft Word
  • Label inspection systems
  • Microsoft Outlook
  • R
  • IBM Notes
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Computer-aided inspection software
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Minitab
  • Nova (Amazon)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Visio
  • Force transducers
  • Personal computers
  • Fatigue testers
  • Laser shearography flaw detectors
  • Resistance meters
  • Verisurf CMM Master
  • Bubble leak testers
  • Digital resistance thermometers
  • Pi tapes
  • Pulse generators
  • Tensile testers
  • Digital multimeters
  • Pin gauges
  • Signal generators
  • Hardness testers
  • Hipot testers
  • Eddy current flaw detectors
  • Linear or mixed signal equipment
  • Moisture meters
  • Function generators
  • Mass flow leak testers
  • Hydraulic pumps
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Laser thickness gauges
  • Impact toughness testers
  • Magnetic induction acceleration instruments
  • Frequency counters
  • Optical gauges
  • Digital voltmeters DVM
  • Frequency meters
  • Viscometers
  • Return loss calibrator RLC passive component testers
  • Shock testers
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Capacitive acceleration instruments
  • Environmental chambers
  • Null-balance acceleration instruments
  • Conductivity meters
  • Measuring microscopes
  • Gloss meters
  • Continuity testers
  • Thread gauges
  • Overhead cranes
  • Digital resistance meters
  • Ammeters
  • Vibration and shaker systems
  • Calipers
  • Bit error rate testers BERT
  • Shear testers
  • Calorimetric leak testers
  • Resistivity meters
  • Ductility testers
  • Optical comparators
  • Multimeters
  • Direct current DC power testers
  • Printed circuit board PCB testers
  • Micrometers
  • Sampling oscilloscopes
  • Color spectrometers
  • Plotters
  • Plug gauges
  • Accelerometers
  • Verisurf 3Dgage
  • Forklifts
  • Utrasonic flaw detectors
  • Logic test systems
  • Radiographic flaw detectors
  • Compression testers
  • Piezoelectric acceleration instruments
  • Strain gauges
  • Creep and stress relaxation testers
  • In-circuit testers
  • Impact hammers
  • Penetrant flaw detectors
  • Backplane testers
  • Verisurf Master3DGage
  • Metallurgical microscopes
  • Eddy current probes
  • Holographic interferometers
  • Hydraulic lifts
  • Sorting machines
  • Power meters
  • Coordinate measuring machines CMM
  • Beta gauges
  • Industrial bench scales
  • Depth gauges

Alternative Job Titles