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Automation Risk Analysis

Will “Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

Technologies & Software

  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Grok (xAI)
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • IBM Lotus Notes
  • Apache Hive
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Computer-aided inspection software
  • Coordinate measuring machine software
  • Verisurf Metrology
  • IBM Notes
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Selenium
  • ABB AI Robotics
  • Extensible markup language XML
  • Microsoft Excel
  • Qwen (Alibaba)
  • Data analysis software
  • Mistral (Mistral AI)
  • FileMaker Pro
  • Microsoft Access
  • Database software
  • Design of experiments DOE software
  • Microsoft Office software
  • Autodesk AutoCAD
  • R
  • Microsoft Outlook
  • DeepSeek
  • Siemens Industrial AI
  • Microsoft Word
  • Rockwell Automation AI
  • Gemini (Google)
  • Mastercam Design
  • Label inspection systems
  • Tolerance analysis software
  • Data entry software
  • Llama (Meta)
  • SAP software
  • Medical condition coding software
  • Atlassian JIRA
  • Inspection marking systems
  • Minitab
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Microsoft Visio
  • Nova (Amazon)
  • Sight Machine AI
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Apache Pig
  • Strain gauges
  • Null-balance acceleration instruments
  • Magnetic induction acceleration instruments
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Color spectrometers
  • Sorting machines
  • Personal computers
  • Optical gauges
  • Eddy current probes
  • Height gauges
  • Resistance meters
  • Impact hammers
  • Viscometers
  • Environmental chambers
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Tensile testers
  • Hardness testers
  • Calorimetric leak testers
  • Sampling oscilloscopes
  • Moisture meters
  • Multimeters
  • Optical comparators
  • Bubble leak testers
  • Coordinate measuring machines CMM
  • Beta gauges
  • Holographic interferometers
  • Bit error rate testers BERT
  • Depth gauges
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Micrometers
  • Resonance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Digital resistance thermometers
  • Printed circuit board PCB testers
  • Verisurf CMM Master
  • Function generators
  • Calipers
  • Laser thickness gauges
  • Digital multimeters
  • Shock testers
  • Radiographic flaw detectors
  • Measuring microscopes
  • Capacitive acceleration instruments
  • Ductility testers
  • Linear or mixed signal equipment
  • Industrial bench scales
  • Digital resistance meters
  • Vibration and shaker systems
  • Utrasonic flaw detectors
  • Overhead cranes
  • Compression testers
  • Shear testers
  • Plotters
  • Conductivity meters
  • Ammeters
  • Power meters
  • Backplane testers
  • Frequency meters
  • Creep and stress relaxation testers
  • Resistivity meters
  • Frequency counters
  • Accelerometers
  • Verisurf 3Dgage
  • Pulse generators
  • Plug gauges
  • Pin gauges
  • Penetrant flaw detectors
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Pi tapes
  • Force transducers
  • Metallurgical microscopes
  • Gloss meters
  • Signal generators
  • Forklifts
  • Continuity testers
  • In-circuit testers
  • Thread gauges
  • Hydraulic pumps
  • Fatigue testers
  • Magnetic particle flaw detectors
  • Direct current DC power testers
  • Laser shearography flaw detectors
  • Logic test systems
  • Hipot testers

Alternative Job Titles