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Automation Risk Analysis

Will “Test Worker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Test Worker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Test Worker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

  • Tolerance analysis software
  • Apache Hive
  • R
  • Rockwell Automation AI
  • Database software
  • Statistical process control SPC data collection devices
  • FileMaker Pro
  • Sight Machine AI
  • Structured query language SQL
  • Mastercam computer-aided design and manufacturing software
  • DeepSeek
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Data analysis software
  • Computer-aided inspection software
  • Apache Pig
  • Data entry software
  • The MathWorks MATLAB
  • Selenium
  • Microsoft Word
  • Microsoft SharePoint
  • Inspection marking systems
  • Llama (Meta)
  • Grok (xAI)
  • IBM Notes
  • SAP software
  • Label inspection systems
  • Siemens Industrial AI
  • Medical condition coding software
  • Design of experiments DOE software
  • Mastercam Design
  • Verisurf Metrology
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Microsoft Outlook
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • Microsoft Access
  • Skype
  • Cognex Vision AI
  • Computer assisted design software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Minitab
  • Atlassian JIRA
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Microsoft Visio
  • Microsoft Excel
  • Gemini (Google)
  • ABB AI Robotics
  • Sampling oscilloscopes
  • Tensile testers
  • Magnetic particle flaw detectors
  • Sorting machines
  • Vibration and shaker systems
  • Pin gauges
  • Magnetic induction acceleration instruments
  • Piezoelectric acceleration instruments
  • Multimeters
  • Measuring microscopes
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Radiographic flaw detectors
  • Penetrant flaw detectors
  • Continuity testers
  • Strain gauges
  • Impact toughness testers
  • Power meters
  • Calipers
  • Creep and stress relaxation testers
  • Conductivity meters
  • Ammeters
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Impact hammers
  • In-circuit testers
  • Resonance acceleration instruments
  • Thread gauges
  • Hydraulic pumps
  • Optical gauges
  • Capacitive acceleration instruments
  • Hardness testers
  • Color spectrometers
  • Hipot testers
  • Hydraulic lifts
  • Accelerometers
  • Coordinate measuring machines CMM
  • Bit error rate testers BERT
  • Shock testers
  • Forklifts
  • Plug gauges
  • Shear testers
  • Frequency meters
  • Laser thickness gauges
  • Pi tapes
  • Linear or mixed signal equipment
  • Resistivity meters
  • Calorimetric leak testers
  • Viscometers
  • Eddy current flaw detectors
  • Industrial bench scales
  • Utrasonic flaw detectors
  • Null-balance acceleration instruments
  • Compression testers
  • Force transducers
  • Function generators
  • Pulse generators
  • Holographic interferometers
  • Height gauges
  • Fatigue testers
  • Personal computers
  • Environmental chambers
  • Micrometers
  • Digital resistance thermometers
  • Moisture meters
  • Depth gauges
  • Overhead cranes
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Direct current DC power testers
  • Bubble leak testers
  • Backplane testers
  • Metallurgical microscopes
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Digital multimeters
  • Printed circuit board PCB testers
  • Gloss meters
  • Logic test systems
  • Optical comparators
  • Beta gauges
  • Frequency counters
  • Return loss calibrator RLC passive component testers
  • Eddy current probes
  • Ductility testers
  • Plotters
  • Signal generators

Alternative Job Titles