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Automation Risk Analysis

Will “Motor and Chassis Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Motor and Chassis Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Motor and Chassis Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Autodesk AutoCAD
  • Mastercam Design
  • Qwen (Alibaba)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Inspection marking systems
  • Minitab
  • Selenium
  • Design of experiments DOE software
  • Microsoft Word
  • Claude (Anthropic)
  • DeepSeek
  • Siemens Industrial AI
  • Structured query language SQL
  • R
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Computer assisted design software
  • Dassault Systemes SolidWorks
  • Apache Hive
  • Mastercam computer-aided design and manufacturing software
  • Extensible markup language XML
  • Medical condition coding software
  • Microsoft Access
  • Verisurf Metrology
  • Microsoft Visio
  • Coordinate measuring machine software
  • Kimi (Moonshot AI)
  • ChatGPT (OpenAI)
  • Database software
  • Data analysis software
  • Skype
  • Llama (Meta)
  • Gemini (Google)
  • Microsoft Excel
  • Tolerance analysis software
  • Microsoft Outlook
  • Microsoft PowerPoint
  • Grok (xAI)
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Apache Pig
  • SAP software
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Label inspection systems
  • Data entry software
  • Computer-aided inspection software
  • Sight Machine AI
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Nova (Amazon)
  • Microsoft SharePoint
  • FileMaker Pro
  • Atlassian JIRA
  • IBM Notes
  • Verisurf CMM Master
  • Gloss meters
  • In-circuit testers
  • Bubble leak testers
  • Force transducers
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Verisurf 3Dgage
  • Plug gauges
  • Radiographic flaw detectors
  • Micrometers
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Utrasonic flaw detectors
  • Forklifts
  • Height gauges
  • Piezoelectric acceleration instruments
  • Tensile testers
  • Continuity testers
  • Overhead cranes
  • Fatigue testers
  • Measuring microscopes
  • Digital voltmeters DVM
  • Direct current DC power testers
  • Logic test systems
  • Optical gauges
  • Sampling oscilloscopes
  • Frequency meters
  • Resistivity meters
  • Personal computers
  • Digital multimeters
  • Hydraulic lifts
  • Color spectrometers
  • Calipers
  • Impact toughness testers
  • Conductivity meters
  • Shear testers
  • Ammeters
  • Magnetic particle flaw detectors
  • Penetrant flaw detectors
  • Holographic interferometers
  • Pulse generators
  • Compression testers
  • Depth gauges
  • Moisture meters
  • Optical comparators
  • Plotters
  • Power meters
  • Accelerometers
  • Verisurf Master3DGage
  • Digital resistance meters
  • Industrial bench scales
  • Beta gauges
  • Laser shearography flaw detectors
  • Capacitive acceleration instruments
  • Null-balance acceleration instruments
  • Digital resistance thermometers
  • Thread gauges
  • Printed circuit board PCB testers
  • Resistance meters
  • Hardness testers
  • Signal generators
  • Multimeters
  • Strain gauges
  • Frequency counters
  • Metallurgical microscopes
  • Ductility testers
  • Creep and stress relaxation testers
  • Function generators
  • Pin gauges
  • Environmental chambers
  • Mass flow leak testers
  • Impact hammers
  • Linear or mixed signal equipment
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Pi tapes
  • Eddy current flaw detectors
  • Hipot testers
  • Backplane testers
  • Eddy current probes
  • Magnetic induction acceleration instruments
  • Shock testers
  • Viscometers
  • Coordinate measuring machines CMM
  • Sorting machines
  • Return loss calibrator RLC passive component testers
  • Calorimetric leak testers

Alternative Job Titles