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Automation Risk Analysis

Will “Level Vial Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Level Vial Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Level Vial Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Computer assisted design software
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  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • Kimi (Moonshot AI)
  • R
  • SAP software
  • Gemini (Google)
  • Extensible markup language XML
  • Selenium
  • Minitab
  • IBM Lotus Notes
  • FileMaker Pro
  • Verisurf Metrology
  • Cognex Vision AI
  • Data entry software
  • ABB AI Robotics
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Microsoft Access
  • Database software
  • IBM Notes
  • Data analysis software
  • Nova (Amazon)
  • Microsoft Visio
  • Apache Pig
  • Microsoft SharePoint
  • Inspection marking systems
  • Label inspection systems
  • Computer-aided inspection software
  • Llama (Meta)
  • Mastercam Design
  • Microsoft PowerPoint
  • Microsoft Office software
  • ChatGPT (OpenAI)
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • Grok (xAI)
  • Dassault Systemes CATIA
  • DeepSeek
  • Siemens Industrial AI
  • Skype
  • Coordinate measuring machine software
  • Medical condition coding software
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Qwen (Alibaba)
  • Structured query language SQL
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Wilcox Associates PC-DMIS Inspection Planner
  • Rockwell Automation AI
  • Laser thickness gauges
  • Function generators
  • Digital resistance thermometers
  • Vibration and shaker systems
  • Impact toughness testers
  • Color spectrometers
  • Multimeters
  • Direct current DC power testers
  • Radiographic flaw detectors
  • Ductility testers
  • Shock testers
  • Force transducers
  • Resistance meters
  • Conductivity meters
  • Frequency meters
  • Verisurf Master3DGage
  • Metallurgical microscopes
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Digital resistance meters
  • Bit error rate testers BERT
  • Eddy current probes
  • Logic test systems
  • Industrial bench scales
  • Laser shearography flaw detectors
  • Pulse generators
  • Thread gauges
  • Bubble leak testers
  • Fatigue testers
  • Hydraulic pumps
  • Overhead cranes
  • Holographic interferometers
  • Strain gauges
  • In-circuit testers
  • Utrasonic flaw detectors
  • Beta gauges
  • Frequency counters
  • Environmental chambers
  • Depth gauges
  • Sorting machines
  • Capacitive acceleration instruments
  • Measuring microscopes
  • Eddy current flaw detectors
  • Impact hammers
  • Sampling oscilloscopes
  • Null-balance acceleration instruments
  • Height gauges
  • Continuity testers
  • Shear testers
  • Hydraulic lifts
  • Verisurf 3Dgage
  • Pi tapes
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Plug gauges
  • Optical comparators
  • Printed circuit board PCB testers
  • Power meters
  • Digital multimeters
  • Verisurf CMM Master
  • Mass flow leak testers
  • Gloss meters
  • Calipers
  • Linear or mixed signal equipment
  • Accelerometers
  • Resonance acceleration instruments
  • Penetrant flaw detectors
  • Tensile testers
  • Resistivity meters
  • Hipot testers
  • Viscometers
  • Signal generators
  • Forklifts
  • Personal computers
  • Micrometers
  • Optical gauges
  • Plotters
  • Backplane testers
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Coordinate measuring machines CMM
  • Moisture meters
  • Pin gauges
  • Ammeters

Alternative Job Titles