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Automation Risk Analysis

Will “Level Vial Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Level Vial Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Level Vial Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Autodesk AutoCAD
  • Data entry software
  • Computer assisted design software
  • Data analysis software
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Microsoft SharePoint
  • Apache Hive
  • Coordinate measuring machine software
  • Label inspection systems
  • Llama (Meta)
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • FileMaker Pro
  • Microsoft Outlook
  • Medical condition coding software
  • Atlassian JIRA
  • Skype
  • Rockwell Automation AI
  • R
  • Microsoft Access
  • ABB AI Robotics
  • DeepSeek
  • Qwen (Alibaba)
  • Dassault Systemes CATIA
  • Structured query language SQL
  • Minitab
  • Sight Machine AI
  • Nova (Amazon)
  • SAP software
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Computer-aided inspection software
  • Cognex Vision AI
  • Claude (Anthropic)
  • Microsoft Excel
  • Microsoft Word
  • Verisurf Metrology
  • Database software
  • Microsoft PowerPoint
  • Siemens Industrial AI
  • Design of experiments DOE software
  • Inspection marking systems
  • Cybermetrics GAGETrak
  • Apache Pig
  • Selenium
  • Mastercam Design
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • Tolerance analysis software
  • IBM Notes
  • Mistral (Mistral AI)
  • Laser shearography flaw detectors
  • Digital multimeters
  • Continuity testers
  • Moisture meters
  • Compression testers
  • Optical gauges
  • Return loss calibrator RLC passive component testers
  • Measuring microscopes
  • Digital resistance meters
  • Calorimetric leak testers
  • Digital resistance thermometers
  • Fatigue testers
  • Optical comparators
  • Eddy current probes
  • Color spectrometers
  • Pin gauges
  • Backplane testers
  • Vibration and shaker systems
  • Radiographic flaw detectors
  • Conductivity meters
  • Impact toughness testers
  • Plug gauges
  • Bubble leak testers
  • Force transducers
  • Printed circuit board PCB testers
  • Resistivity meters
  • Digital voltmeters DVM
  • Null-balance acceleration instruments
  • Function generators
  • Magnetic particle flaw detectors
  • Pi tapes
  • Verisurf Master3DGage
  • Environmental chambers
  • Coordinate measuring machines CMM
  • Verisurf 3Dgage
  • Frequency counters
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • In-circuit testers
  • Frequency meters
  • Micrometers
  • Laser thickness gauges
  • Personal computers
  • Impact hammers
  • Multimeters
  • Utrasonic flaw detectors
  • Metallurgical microscopes
  • Mass flow leak testers
  • Height gauges
  • Pulse generators
  • Plotters
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • Forklifts
  • Resistance meters
  • Eddy current flaw detectors
  • Tensile testers
  • Calipers
  • Holographic interferometers
  • Viscometers
  • Hipot testers
  • Ductility testers
  • Depth gauges
  • Ammeters
  • Sampling oscilloscopes
  • Industrial bench scales
  • Accelerometers
  • Sorting machines
  • Resonance acceleration instruments
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Logic test systems
  • Overhead cranes
  • Thread gauges
  • Signal generators
  • Piezoelectric acceleration instruments
  • Linear or mixed signal equipment
  • Shear testers
  • Gloss meters
  • Hardness testers
  • Strain gauges
  • Shock testers
  • Bit error rate testers BERT
  • Hydraulic lifts
  • Power meters
  • Creep and stress relaxation testers
  • Direct current DC power testers

Alternative Job Titles