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Automation Risk Analysis

Will “Tube Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tube Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tube Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

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  • Claude (Anthropic)
  • Apache Pig
  • Database software
  • Microsoft Word
  • Dassault Systemes CATIA
  • Mastercam Design
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Design of experiments DOE software
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Microsoft Outlook
  • IBM Lotus Notes
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Cognex Vision AI
  • ABB AI Robotics
  • The MathWorks MATLAB
  • Skype
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Selenium
  • Qwen (Alibaba)
  • Llama (Meta)
  • IBM Notes
  • Data analysis software
  • Mistral (Mistral AI)
  • Inspection marking systems
  • Microsoft Visio
  • FileMaker Pro
  • Microsoft Access
  • Structured query language SQL
  • DeepSeek
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • Microsoft Office software
  • Label inspection systems
  • Cybermetrics GAGETrak
  • R
  • Computer assisted design software
  • Grok (xAI)
  • Computer-aided inspection software
  • Tolerance analysis software
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Verisurf Metrology
  • Extensible markup language XML
  • Autodesk AutoCAD
  • Minitab
  • Medical condition coding software
  • Atlassian JIRA
  • Hipot testers
  • Compression testers
  • Measuring microscopes
  • Shear testers
  • Resonance acceleration instruments
  • Thread gauges
  • Impact toughness testers
  • Gloss meters
  • Eddy current probes
  • Metallurgical microscopes
  • Overhead cranes
  • Holographic interferometers
  • Force transducers
  • Magnetic particle flaw detectors
  • Null-balance acceleration instruments
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Personal computers
  • Capacitive acceleration instruments
  • Calorimetric leak testers
  • Penetrant flaw detectors
  • Frequency meters
  • Pulse generators
  • Verisurf Master3DGage
  • Vibration and shaker systems
  • Digital resistance meters
  • Laser thickness gauges
  • Shock testers
  • Micrometers
  • Pi tapes
  • Signal generators
  • Height gauges
  • Frequency counters
  • Resistance meters
  • Color spectrometers
  • Power meters
  • Resistivity meters
  • Depth gauges
  • Sorting machines
  • Moisture meters
  • Radiographic flaw detectors
  • Sampling oscilloscopes
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Magnetic induction acceleration instruments
  • Linear or mixed signal equipment
  • Utrasonic flaw detectors
  • Laser shearography flaw detectors
  • Calipers
  • Verisurf 3Dgage
  • Ductility testers
  • Hardness testers
  • Direct current DC power testers
  • Return loss calibrator RLC passive component testers
  • Pin gauges
  • Fatigue testers
  • Forklifts
  • Bit error rate testers BERT
  • Plotters
  • Environmental chambers
  • Continuity testers
  • Industrial bench scales
  • Digital multimeters
  • Tensile testers
  • Eddy current flaw detectors
  • Bubble leak testers
  • Function generators
  • Coordinate measuring machines CMM
  • Printed circuit board PCB testers
  • Multimeters
  • Optical gauges
  • Digital resistance thermometers
  • Mass flow leak testers
  • Strain gauges
  • Manufacturing defect analyzers MDA
  • Impact hammers
  • Conductivity meters
  • Viscometers
  • Logic test systems
  • Ammeters
  • Verisurf CMM Master
  • Plug gauges
  • Beta gauges
  • Backplane testers
  • Optical comparators
  • Hydraulic lifts
  • In-circuit testers

Alternative Job Titles