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Automation Risk Analysis

Will “Tube Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tube Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tube Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • Microsoft Outlook
  • Sight Machine AI
  • FileMaker Pro
  • Microsoft Visio
  • Inspection marking systems
  • Apache Hive
  • Design of experiments DOE software
  • Mastercam Design
  • Microsoft Excel
  • Microsoft SharePoint
  • DeepSeek
  • IBM Notes
  • SAP software
  • Selenium
  • Computer assisted design software
  • IBM Lotus Notes
  • Kimi (Moonshot AI)
  • Apache Pig
  • The MathWorks MATLAB
  • R
  • Qwen (Alibaba)
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Claude (Anthropic)
  • Cognex Vision AI
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Nova (Amazon)
  • Autodesk AutoCAD
  • Grok (xAI)
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Minitab
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Structured query language SQL
  • Data analysis software
  • Label inspection systems
  • Medical condition coding software
  • Dassault Systemes CATIA
  • Rockwell Automation AI
  • Microsoft Office software
  • Gemini (Google)
  • Siemens Industrial AI
  • Atlassian JIRA
  • Database software
  • Verisurf Metrology
  • ABB AI Robotics
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Viscometers
  • Pin gauges
  • Pi tapes
  • Backplane testers
  • Pulse generators
  • Compression testers
  • Gloss meters
  • Power meters
  • Resonance acceleration instruments
  • Strain gauges
  • Continuity testers
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Shock testers
  • Measuring microscopes
  • Depth gauges
  • Thread gauges
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Bit error rate testers BERT
  • Height gauges
  • Eddy current flaw detectors
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • In-circuit testers
  • Calipers
  • Printed circuit board PCB testers
  • Sampling oscilloscopes
  • Overhead cranes
  • Metallurgical microscopes
  • Penetrant flaw detectors
  • Frequency meters
  • Direct current DC power testers
  • Micrometers
  • Force transducers
  • Utrasonic flaw detectors
  • Personal computers
  • Impact toughness testers
  • Verisurf 3Dgage
  • Digital multimeters
  • Shear testers
  • Eddy current probes
  • Plug gauges
  • Industrial bench scales
  • Forklifts
  • Hardness testers
  • Calorimetric leak testers
  • Function generators
  • Mass flow leak testers
  • Digital resistance meters
  • Ammeters
  • Impact hammers
  • Ductility testers
  • Digital voltmeters DVM
  • Resistance meters
  • Optical gauges
  • Holographic interferometers
  • Vibration and shaker systems
  • Optical comparators
  • Tensile testers
  • Radiographic flaw detectors
  • Accelerometers
  • Moisture meters
  • Fatigue testers
  • Creep and stress relaxation testers
  • Resistivity meters
  • Capacitive acceleration instruments
  • Magnetic particle flaw detectors
  • Bubble leak testers
  • Frequency counters
  • Plotters
  • Conductivity meters
  • Beta gauges
  • Signal generators
  • Environmental chambers
  • Multimeters
  • Laser thickness gauges
  • Hipot testers
  • Hydraulic pumps
  • Color spectrometers
  • Verisurf CMM Master
  • Sorting machines
  • Logic test systems
  • Digital resistance thermometers
  • Coordinate measuring machines CMM
  • Laser shearography flaw detectors

Alternative Job Titles