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Automation Risk Analysis

Will “Collator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Collator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Collator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Data entry software
  • Nova (Amazon)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Coordinate measuring machine software
  • Skype
  • Structured query language SQL
  • Computer assisted design software
  • Apache Hive
  • Database software
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Minitab
  • DeepSeek
  • Apache Pig
  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Gemini (Google)
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • Siemens Industrial AI
  • Microsoft Outlook
  • Tolerance analysis software
  • Computer-aided inspection software
  • Rockwell Automation AI
  • The MathWorks MATLAB
  • Microsoft Excel
  • Llama (Meta)
  • SAP software
  • R
  • Selenium
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • FileMaker Pro
  • Data analysis software
  • Cognex Vision AI
  • Medical condition coding software
  • Inspection marking systems
  • Mastercam Design
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Microsoft Access
  • Design of experiments DOE software
  • Label inspection systems
  • Microsoft SharePoint
  • Grok (xAI)
  • Sight Machine AI
  • IBM Notes
  • Atlassian JIRA
  • Verisurf 3Dgage
  • Capacitive acceleration instruments
  • Calipers
  • Color spectrometers
  • Optical gauges
  • Conductivity meters
  • Eddy current flaw detectors
  • Plug gauges
  • Force transducers
  • Laser shearography flaw detectors
  • Shock testers
  • Personal computers
  • Signal generators
  • Hardness testers
  • Hipot testers
  • Measuring microscopes
  • Eddy current probes
  • Function generators
  • Creep and stress relaxation testers
  • Viscometers
  • Pulse generators
  • Linear or mixed signal equipment
  • Gloss meters
  • Null-balance acceleration instruments
  • Magnetic induction acceleration instruments
  • Industrial bench scales
  • Beta gauges
  • Resonance acceleration instruments
  • Hydraulic pumps
  • Thread gauges
  • Sorting machines
  • Fatigue testers
  • Accelerometers
  • Shear testers
  • Tensile testers
  • Pin gauges
  • Environmental chambers
  • Mass flow leak testers
  • Verisurf CMM Master
  • Pi tapes
  • Logic test systems
  • Penetrant flaw detectors
  • Vibration and shaker systems
  • Depth gauges
  • Optical comparators
  • Digital multimeters
  • Utrasonic flaw detectors
  • Overhead cranes
  • Micrometers
  • Plotters
  • Impact toughness testers
  • In-circuit testers
  • Impact hammers
  • Compression testers
  • Strain gauges
  • Hydraulic lifts
  • Digital voltmeters DVM
  • Resistance meters
  • Continuity testers
  • Sampling oscilloscopes
  • Bit error rate testers BERT
  • Ammeters
  • Return loss calibrator RLC passive component testers
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Frequency counters
  • Power meters
  • Piezoelectric acceleration instruments
  • Forklifts
  • Digital resistance meters
  • Calorimetric leak testers
  • Bubble leak testers
  • Digital resistance thermometers
  • Frequency meters
  • Magnetic particle flaw detectors
  • Printed circuit board PCB testers
  • Coordinate measuring machines CMM
  • Moisture meters
  • Ductility testers
  • Direct current DC power testers
  • Multimeters
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Laser thickness gauges
  • Holographic interferometers
  • Backplane testers
  • Resistivity meters
  • Radiographic flaw detectors

Alternative Job Titles