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Automation Risk Analysis

Will “Casting Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Casting Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Casting Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

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  • Microsoft PowerPoint
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  • Computer-aided inspection software
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  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • Database software
  • DeepSeek
  • Verisurf Metrology
  • The MathWorks MATLAB
  • Skype
  • Apache Hive
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
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  • Inspection marking systems
  • Accelerometers
  • Coordinate measuring machines CMM
  • Optical gauges
  • Frequency meters
  • Plug gauges
  • Calorimetric leak testers
  • In-circuit testers
  • Shock testers
  • Pulse generators
  • Beta gauges
  • Conductivity meters
  • Eddy current flaw detectors
  • Depth gauges
  • Utrasonic flaw detectors
  • Multimeters
  • Verisurf CMM Master
  • Capacitive acceleration instruments
  • Gloss meters
  • Backplane testers
  • Personal computers
  • Micrometers
  • Laser shearography flaw detectors
  • Fatigue testers
  • Digital resistance thermometers
  • Measuring microscopes
  • Calipers
  • Sorting machines
  • Eddy current probes
  • Metallurgical microscopes
  • Pin gauges
  • Impact toughness testers
  • Hipot testers
  • Radiographic flaw detectors
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Power meters
  • Impact hammers
  • Continuity testers
  • Resonance acceleration instruments
  • Tensile testers
  • Signal generators
  • Force transducers
  • Overhead cranes
  • Bubble leak testers
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Forklifts
  • Compression testers
  • Resistivity meters
  • Ductility testers
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Magnetic induction acceleration instruments
  • Bit error rate testers BERT
  • Creep and stress relaxation testers
  • Frequency counters
  • Thread gauges
  • Ammeters
  • Hydraulic lifts
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Optical comparators
  • Function generators
  • Laser thickness gauges
  • Pi tapes
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Verisurf Master3DGage
  • Height gauges
  • Null-balance acceleration instruments
  • Digital resistance meters
  • Hydraulic pumps
  • Digital multimeters
  • Penetrant flaw detectors
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Plotters
  • Viscometers
  • Sampling oscilloscopes
  • Strain gauges
  • Logic test systems
  • Resistance meters
  • Printed circuit board PCB testers
  • Verisurf 3Dgage
  • Vibration and shaker systems
  • Shear testers
  • Moisture meters
  • Environmental chambers

Alternative Job Titles