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Automation Risk Analysis

Will “Check Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Check Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Check Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

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  • DeepSeek
  • Siemens Industrial AI
  • Microsoft Office software
  • Microsoft Outlook
  • Computer assisted design software
  • Dassault Systemes CATIA
  • Cybermetrics GAGETrak
  • Design of experiments DOE software
  • Microsoft Excel
  • Inspection marking systems
  • Computer-aided inspection software
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Sight Machine AI
  • Tolerance analysis software
  • IBM Lotus Notes
  • Apache Pig
  • Structured query language SQL
  • The MathWorks MATLAB
  • ABB AI Robotics
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  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
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  • IBM Notes
  • Mastercam Design
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • R
  • Kimi (Moonshot AI)
  • Minitab
  • Data analysis software
  • Mistral (Mistral AI)
  • Label inspection systems
  • FileMaker Pro
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • SAP software
  • Selenium
  • Frequency counters
  • Holographic interferometers
  • Measuring microscopes
  • Optical comparators
  • Verisurf Master3DGage
  • Verisurf 3Dgage
  • Capacitive acceleration instruments
  • Forklifts
  • Digital resistance thermometers
  • Power meters
  • Strain gauges
  • Hipot testers
  • Hardness testers
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Depth gauges
  • Null-balance acceleration instruments
  • Calipers
  • Eddy current flaw detectors
  • Laser shearography flaw detectors
  • Impact hammers
  • Metallurgical microscopes
  • Laser thickness gauges
  • Industrial bench scales
  • Tensile testers
  • In-circuit testers
  • Creep and stress relaxation testers
  • Digital voltmeters DVM
  • Personal computers
  • Impact toughness testers
  • Coordinate measuring machines CMM
  • Digital resistance meters
  • Optical gauges
  • Radiographic flaw detectors
  • Calorimetric leak testers
  • Bubble leak testers
  • Shear testers
  • Eddy current probes
  • Penetrant flaw detectors
  • Thread gauges
  • Gloss meters
  • Plug gauges
  • Pi tapes
  • Mass flow leak testers
  • Continuity testers
  • Shock testers
  • Bit error rate testers BERT
  • Magnetic induction acceleration instruments
  • Hydraulic pumps
  • Moisture meters
  • Fatigue testers
  • Pin gauges
  • Logic test systems
  • Ductility testers
  • Plotters
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Pulse generators
  • Resistivity meters
  • Utrasonic flaw detectors
  • Beta gauges
  • Ammeters
  • Sorting machines
  • Force transducers
  • Digital multimeters
  • Micrometers
  • Vibration and shaker systems
  • Piezoelectric acceleration instruments
  • Conductivity meters
  • Viscometers
  • Overhead cranes
  • Function generators
  • Environmental chambers
  • Sampling oscilloscopes
  • Color spectrometers
  • Height gauges
  • Return loss calibrator RLC passive component testers
  • Backplane testers
  • Magnetic particle flaw detectors
  • Resistance meters
  • Resonance acceleration instruments
  • Direct current DC power testers
  • Verisurf CMM Master
  • Frequency meters
  • Accelerometers
  • Linear or mixed signal equipment
  • Compression testers
  • Signal generators

Alternative Job Titles