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Automation Risk Analysis

Will “Check Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Check Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Check Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Extensible markup language XML
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • Microsoft Access
  • Computer-aided inspection software
  • Design of experiments DOE software
  • Medical condition coding software
  • Qwen (Alibaba)
  • Wilcox Associates PC-DMIS Inspection Planner
  • DeepSeek
  • Coordinate measuring machine software
  • Inspection marking systems
  • Microsoft SharePoint
  • Claude (Anthropic)
  • Tolerance analysis software
  • Apache Pig
  • IBM Notes
  • IBM Lotus Notes
  • Microsoft Excel
  • Selenium
  • ABB AI Robotics
  • Microsoft Visio
  • Label inspection systems
  • Apache Hive
  • Structured query language SQL
  • Nova (Amazon)
  • Microsoft Office software
  • Skype
  • Cybermetrics GAGETrak
  • Minitab
  • Gemini (Google)
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Database software
  • Grok (xAI)
  • Verisurf Metrology
  • Data analysis software
  • Sight Machine AI
  • Microsoft Outlook
  • Mastercam computer-aided design and manufacturing software
  • FileMaker Pro
  • R
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Computer assisted design software
  • Atlassian JIRA
  • Llama (Meta)
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • SAP software
  • Data entry software
  • Mastercam Design
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Digital resistance meters
  • Micrometers
  • Coordinate measuring machines CMM
  • In-circuit testers
  • Digital multimeters
  • Frequency meters
  • Depth gauges
  • Personal computers
  • Bit error rate testers BERT
  • Overhead cranes
  • Sampling oscilloscopes
  • Thread gauges
  • Beta gauges
  • Plug gauges
  • Creep and stress relaxation testers
  • Optical comparators
  • Metallurgical microscopes
  • Measuring microscopes
  • Hydraulic pumps
  • Manufacturing defect analyzers MDA
  • Mass flow leak testers
  • Magnetic induction acceleration instruments
  • Industrial bench scales
  • Forklifts
  • Function generators
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Hydraulic lifts
  • Verisurf 3Dgage
  • Verisurf CMM Master
  • Strain gauges
  • Backplane testers
  • Optical gauges
  • Penetrant flaw detectors
  • Ductility testers
  • Calorimetric leak testers
  • Pin gauges
  • Shear testers
  • Calipers
  • Tensile testers
  • Pi tapes
  • Shock testers
  • Holographic interferometers
  • Power meters
  • Viscometers
  • Color spectrometers
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Linear or mixed signal equipment
  • Continuity testers
  • Conductivity meters
  • Vibration and shaker systems
  • Compression testers
  • Fatigue testers
  • Null-balance acceleration instruments
  • Direct current DC power testers
  • Eddy current probes
  • Frequency counters
  • Resistivity meters
  • Laser shearography flaw detectors
  • Laser thickness gauges
  • Environmental chambers
  • Hardness testers
  • Sorting machines
  • Moisture meters
  • Printed circuit board PCB testers
  • Bubble leak testers
  • Gloss meters
  • Verisurf Master3DGage
  • Height gauges
  • Resonance acceleration instruments
  • Utrasonic flaw detectors
  • Digital resistance thermometers
  • Impact hammers
  • Capacitive acceleration instruments
  • Multimeters
  • Eddy current flaw detectors
  • Resistance meters
  • Plotters
  • Radiographic flaw detectors
  • Force transducers
  • Signal generators
  • Hipot testers
  • Accelerometers
  • Ammeters
  • Digital voltmeters DVM

Alternative Job Titles