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Automation Risk Analysis

Will “Check Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Check Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Check Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

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  • Microsoft Outlook
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  • Microsoft PowerPoint
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  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • Minitab
  • Cognex Vision AI
  • Structured query language SQL
  • Design of experiments DOE software
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Rockwell Automation AI
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Mastercam Design
  • Inspection marking systems
  • Siemens Industrial AI
  • Microsoft SharePoint
  • Verisurf Metrology
  • IBM Lotus Notes
  • R
  • Autodesk AutoCAD
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Tolerance analysis software
  • Computer assisted design software
  • Microsoft Access
  • DeepSeek
  • Microsoft Excel
  • Data analysis software
  • Label inspection systems
  • SAP software
  • Microsoft Office software
  • FileMaker Pro
  • Sight Machine AI
  • Microsoft Word
  • Selenium
  • Data entry software
  • Kimi (Moonshot AI)
  • Atlassian JIRA
  • Radiographic flaw detectors
  • Hardness testers
  • Personal computers
  • Return loss calibrator RLC passive component testers
  • Strain gauges
  • Frequency counters
  • Continuity testers
  • Measuring microscopes
  • Pin gauges
  • Overhead cranes
  • In-circuit testers
  • Bit error rate testers BERT
  • Accelerometers
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Industrial bench scales
  • Coordinate measuring machines CMM
  • Height gauges
  • Resonance acceleration instruments
  • Signal generators
  • Digital resistance thermometers
  • Moisture meters
  • Printed circuit board PCB testers
  • Conductivity meters
  • Hydraulic lifts
  • Multimeters
  • Null-balance acceleration instruments
  • Optical comparators
  • Penetrant flaw detectors
  • Verisurf Master3DGage
  • Fatigue testers
  • Shear testers
  • Eddy current flaw detectors
  • Vibration and shaker systems
  • Capacitive acceleration instruments
  • Verisurf 3Dgage
  • Frequency meters
  • Forklifts
  • Manufacturing defect analyzers MDA
  • Verisurf CMM Master
  • Laser shearography flaw detectors
  • Logic test systems
  • Shock testers
  • Plotters
  • Function generators
  • Linear or mixed signal equipment
  • Optical gauges
  • Direct current DC power testers
  • Digital multimeters
  • Impact hammers
  • Mass flow leak testers
  • Ammeters
  • Sorting machines
  • Depth gauges
  • Environmental chambers
  • Beta gauges
  • Calorimetric leak testers
  • Digital resistance meters
  • Resistance meters
  • Hipot testers
  • Piezoelectric acceleration instruments
  • Utrasonic flaw detectors
  • Eddy current probes
  • Plug gauges
  • Hydraulic pumps
  • Laser thickness gauges
  • Magnetic particle flaw detectors
  • Creep and stress relaxation testers
  • Viscometers
  • Calipers
  • Gloss meters
  • Pulse generators
  • Power meters
  • Resistivity meters
  • Force transducers
  • Digital voltmeters DVM
  • Bubble leak testers
  • Thread gauges
  • Holographic interferometers
  • Backplane testers
  • Tensile testers
  • Compression testers
  • Sampling oscilloscopes
  • Micrometers
  • Color spectrometers
  • Metallurgical microscopes
  • Ductility testers
  • Pi tapes

Alternative Job Titles