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Automation Risk Analysis

Will “CNC Gear Operator (Computer Numerical Control Gear Operator)” be Automated?

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AI Exposure Risk

24%

“CNC Gear Operator (Computer Numerical Control Gear Operator)” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“CNC Gear Operator (Computer Numerical Control Gear Operator)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Input initial part dimensions into machine control panels.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Remove and replace dull cutting tools.

  • Insert control instructions into machine control units to start operation.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Set up future jobs while machines are operating.

  • Write simple programs for computer-controlled machine tools.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Control coolant systems.

  • Stack or load finished items, or place items on conveyor systems.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

Technologies & Software

  • UGS Solid Edge
  • Supervisory control and data acquisition SCADA software
  • Microsoft PowerPoint
  • HOMAG WoodWOP
  • Cognex Vision AI
  • TekSoft CAMWorks
  • Kentech PROTALK
  • Vero Software Edgecam
  • G-code
  • M-code
  • Kentech Kipware Trig Kalculator
  • Microsoft Word
  • SmartCAMcnc SmartCAM
  • SigmaTEK SigmaNEST
  • Vero Software SURFCAM
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • JETCAM
  • SAP software
  • Microsoft Project
  • Computer aided manufacturing CAM software
  • Autodesk AutoCAD
  • Sight Machine AI
  • CNC Mastercam
  • BobCAD-CAM
  • Enterprise resource planning ERP software
  • ERP software
  • Vero International VISI-Series
  • Direct motion computer numerically controlled CNC software
  • Microsoft Office software
  • Kentech machine shop software
  • Cadem NCnet
  • Microsoft Outlook
  • Computer aided design CAD software
  • Virtual Gibbs CADD/CAM
  • DP Technology ESPRIT
  • Dassault Systemes SolidWorks
  • Kentech Kipware M CNC
  • Kentech Kipware T CNC
  • PTC Creo Parametric
  • Eko
  • CGTech Vericut CNC
  • ExtraTech Machine Tools Suite
  • CNC Consulting Machinists' Calculator
  • EZ-CAM
  • Kentech Kipware X CNC
  • Microsoft Excel
  • MUMPS M
  • KCD cabinet design software
  • ABB AI Robotics
  • Work inspection software
  • Kentech Kipware Studio
  • FaceTime
  • Predator DNC
  • EditCNC
  • MDSI OpenCNC
  • FlashCut CNC
  • IMSI TurboCAD
  • Siemens Industrial AI
  • Cadem CAPSMill
  • Cadem seeNC Mill
  • Cadem CAPSTurn
  • PartMaker SwissCAM
  • 1CadCam Unigraphics
  • Delcam PowerMILL
  • Rockwell Automation AI
  • Buffers
  • Swiss screw machines
  • Computer numerical control CNC vertical lathes
  • Computerized numerical control CNC lathes
  • Drill presses
  • Pin gauges
  • Optical comparators
  • Threading machines
  • Laser printers
  • Computer numerical control CNC routers
  • Keyway broaches
  • Material hoists
  • Twist drills
  • Computerized numerical control CNC turning centers
  • Bore gauges
  • Computer numerical control CNC edge banders
  • Coordinate measuring machines CMM
  • Surface grinding machines
  • Thread gauges
  • Lathes
  • Vernier calipers
  • Hand clamps
  • Turning centers
  • Deburring tools
  • 8 axis lathes
  • Micrometers
  • Bench grinders
  • Slot micrometers
  • Go/no go test equipment
  • Vises
  • Borers
  • Swiss style lathes
  • 5 axis lathes
  • Computerized numerical control CNC laser cutting equipment
  • Soft jaws
  • Jog mode operation joy sticks
  • Welding lenses
  • Industrial ovens
  • Computer numerical controlled CNC milling machines
  • Dial indicators
  • Power sanders
  • Computer numerical control press brakes
  • Electrical discharge machines EDM
  • Manual mills
  • Computerized numerical control CNC routers
  • Desktop computers
  • Bore mills
  • Height gauges
  • Vertical milling machines
  • Computerized numerical control CNC tappers
  • Milling machines
  • 0-1 drop indicators
  • Welding shields
  • Wheeled forklifts
  • Boring bars
  • Dial calipers
  • Automatic measuring equipment
  • Personal computers
  • Power drills
  • Horizontal machining tools
  • Scribers
  • Grinders
  • Comparators
  • Twin spindle lathes
  • Controllers
  • Portable welding equipment
  • Programmable logic controllers PLC
  • Tapping machines
  • Gauges
  • Metal band saws
  • 2/3 axis computer numerically controlled CNC milling machines
  • Reamers

Alternative Job Titles