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Automation Risk Analysis

Will “PLC Tech (Programmable Logic Control Technician)” be Automated?

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AI Exposure Risk

24%

“PLC Tech (Programmable Logic Control Technician)” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“PLC Tech (Programmable Logic Control Technician)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Control coolant systems.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Insert control instructions into machine control units to start operation.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Input initial part dimensions into machine control panels.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Remove and replace dull cutting tools.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Stack or load finished items, or place items on conveyor systems.

  • Write simple programs for computer-controlled machine tools.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Set up future jobs while machines are operating.

Technologies & Software

  • 1CadCam Unigraphics
  • Microsoft Outlook
  • Cognex Vision AI
  • Vero International VISI-Series
  • Kentech Kipware X CNC
  • Kentech Kipware Studio
  • Cadem NCnet
  • ERP software
  • Enterprise resource planning ERP software
  • Eko
  • Microsoft Excel
  • Rockwell Automation AI
  • Microsoft Word
  • MUMPS M
  • PTC Creo Parametric
  • Dassault Systemes CATIA
  • Supervisory control and data acquisition SCADA software
  • FaceTime
  • ExtraTech Machine Tools Suite
  • Work inspection software
  • DP Technology ESPRIT
  • CGTech Vericut CNC
  • Kentech Kipware T CNC
  • Virtual Gibbs CADD/CAM
  • Predator DNC
  • EditCNC
  • Microsoft Project
  • Siemens Industrial AI
  • Delcam PowerMILL
  • SigmaTEK SigmaNEST
  • MDSI OpenCNC
  • SmartCAMcnc SmartCAM
  • KCD cabinet design software
  • Cadem seeNC Mill
  • Vero Software SURFCAM
  • UGS Solid Edge
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • M-code
  • Autodesk AutoCAD
  • PartMaker SwissCAM
  • Kentech Kipware Trig Kalculator
  • Kentech machine shop software
  • Microsoft PowerPoint
  • HOMAG WoodWOP
  • G-code
  • Direct motion computer numerically controlled CNC software
  • JETCAM
  • Computer aided design CAD software
  • BobCAD-CAM
  • TekSoft CAMWorks
  • Computer aided manufacturing CAM software
  • CNC Mastercam
  • Cadem CAPSMill
  • FlashCut CNC
  • Cadem CAPSTurn
  • Sight Machine AI
  • CNC Consulting Machinists' Calculator
  • Vero Software Edgecam
  • SAP software
  • IMSI TurboCAD
  • Kentech PROTALK
  • Kentech Kipware M CNC
  • EZ-CAM
  • Bench grinders
  • Comparators
  • Jog mode operation joy sticks
  • Turning centers
  • Micrometers
  • Deburring tools
  • Keyway broaches
  • Borers
  • Desktop computers
  • Threading machines
  • Laser printers
  • 8 axis lathes
  • Twin spindle lathes
  • Surface grinding machines
  • Manual mills
  • Grinders
  • Horizontal machining tools
  • Go/no go test equipment
  • Metal band saws
  • Bore mills
  • Reamers
  • Swiss screw machines
  • Tapping machines
  • Dial indicators
  • Controllers
  • Hand clamps
  • Material hoists
  • Computer numerical control CNC edge banders
  • Computer numerical control CNC vertical lathes
  • Milling machines
  • Height gauges
  • Computerized numerical control CNC routers
  • Optical comparators
  • Vises
  • Vernier calipers
  • Swiss style lathes
  • Slot micrometers
  • Automatic measuring equipment
  • Industrial ovens
  • Scribers
  • Computerized numerical control CNC lathes
  • 0-1 drop indicators
  • Gauges
  • Personal computers
  • Power sanders
  • Dial calipers
  • Boring bars
  • Welding lenses
  • Pin gauges
  • Computerized numerical control CNC turning centers
  • 2/3 axis computer numerically controlled CNC milling machines
  • Portable welding equipment
  • Power drills
  • Computerized numerical control CNC tappers
  • Drill presses
  • Welding shields
  • Buffers
  • Bore gauges
  • Lathes
  • Computer numerical control press brakes
  • Electrical discharge machines EDM
  • Wheeled forklifts
  • Vertical milling machines
  • Computerized numerical control CNC laser cutting equipment
  • Computer numerical control CNC routers
  • Coordinate measuring machines CMM
  • Thread gauges
  • Programmable logic controllers PLC
  • Computer numerical controlled CNC milling machines
  • Twist drills
  • 5 axis lathes
  • Soft jaws

Alternative Job Titles