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Automation Risk Analysis

Will “PLC Tech (Programmable Logic Control Technician)” be Automated?

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AI Exposure Risk

24%

“PLC Tech (Programmable Logic Control Technician)” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“PLC Tech (Programmable Logic Control Technician)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Set up future jobs while machines are operating.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Write simple programs for computer-controlled machine tools.

  • Control coolant systems.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Input initial part dimensions into machine control panels.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Stack or load finished items, or place items on conveyor systems.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Remove and replace dull cutting tools.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Insert control instructions into machine control units to start operation.

Technologies & Software

  • Microsoft Office software
  • Cadem CAPSTurn
  • TekSoft CAMWorks
  • Kentech machine shop software
  • Virtual Gibbs CADD/CAM
  • KCD cabinet design software
  • Work inspection software
  • EditCNC
  • Autodesk AutoCAD
  • ERP software
  • Microsoft Word
  • IMSI TurboCAD
  • Kentech PROTALK
  • Rockwell Automation AI
  • ABB AI Robotics
  • Eko
  • Cadem NCnet
  • FaceTime
  • Kentech Kipware X CNC
  • SmartCAMcnc SmartCAM
  • M-code
  • Vero Software Edgecam
  • Mastercam computer-aided design and manufacturing software
  • Vero International VISI-Series
  • G-code
  • SigmaTEK SigmaNEST
  • Sight Machine AI
  • Kentech Kipware Studio
  • Supervisory control and data acquisition SCADA software
  • 1CadCam Unigraphics
  • CGTech Vericut CNC
  • FlashCut CNC
  • HOMAG WoodWOP
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • DP Technology ESPRIT
  • Microsoft Project
  • Computer aided manufacturing CAM software
  • Enterprise resource planning ERP software
  • PartMaker SwissCAM
  • BobCAD-CAM
  • Kentech Kipware T CNC
  • Computer aided design CAD software
  • ExtraTech Machine Tools Suite
  • Kentech Kipware M CNC
  • EZ-CAM
  • PTC Creo Parametric
  • JETCAM
  • MUMPS M
  • Direct motion computer numerically controlled CNC software
  • Cognex Vision AI
  • Siemens Industrial AI
  • Kentech Kipware Trig Kalculator
  • Microsoft PowerPoint
  • Delcam PowerMILL
  • Dassault Systemes CATIA
  • SAP software
  • MDSI OpenCNC
  • Microsoft Excel
  • Predator DNC
  • Cadem CAPSMill
  • UGS Solid Edge
  • Vero Software SURFCAM
  • CNC Mastercam
  • CNC Consulting Machinists' Calculator
  • Cadem seeNC Mill
  • Desktop computers
  • Computer numerical control CNC routers
  • Computer numerical control CNC edge banders
  • Swiss screw machines
  • Buffers
  • Dial indicators
  • Portable welding equipment
  • Gauges
  • Bore gauges
  • Controllers
  • Manual mills
  • Twist drills
  • Keyway broaches
  • Computer numerical control CNC vertical lathes
  • Threading machines
  • Vises
  • Wheeled forklifts
  • Jog mode operation joy sticks
  • Welding shields
  • Horizontal machining tools
  • Hand clamps
  • Height gauges
  • Deburring tools
  • Slot micrometers
  • Thread gauges
  • 0-1 drop indicators
  • Soft jaws
  • Surface grinding machines
  • Turning centers
  • Drill presses
  • Dial calipers
  • Programmable logic controllers PLC
  • Swiss style lathes
  • Go/no go test equipment
  • Computerized numerical control CNC lathes
  • Computerized numerical control CNC turning centers
  • Bench grinders
  • Pin gauges
  • Boring bars
  • Computerized numerical control CNC laser cutting equipment
  • Vernier calipers
  • Personal computers
  • Comparators
  • Electrical discharge machines EDM
  • Laser printers
  • Computer numerical controlled CNC milling machines
  • Micrometers
  • Tapping machines
  • Milling machines
  • Grinders
  • Vertical milling machines
  • Bore mills
  • Power sanders
  • 5 axis lathes
  • Computerized numerical control CNC routers
  • Computerized numerical control CNC tappers
  • Industrial ovens
  • Computer numerical control press brakes
  • Reamers
  • Metal band saws
  • 8 axis lathes
  • Optical comparators
  • Twin spindle lathes
  • Power drills
  • 2/3 axis computer numerically controlled CNC milling machines
  • Material hoists
  • Scribers
  • Welding lenses
  • Coordinate measuring machines CMM
  • Lathes
  • Borers
  • Automatic measuring equipment

Alternative Job Titles