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Automation Risk Analysis

Will “Set Up Operator” be Automated?

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AI Exposure Risk

24%

“Set Up Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“Set Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Write simple programs for computer-controlled machine tools.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Stack or load finished items, or place items on conveyor systems.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Control coolant systems.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Input initial part dimensions into machine control panels.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Set up future jobs while machines are operating.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Insert control instructions into machine control units to start operation.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Remove and replace dull cutting tools.

Technologies & Software

  • Predator DNC
  • EditCNC
  • SigmaTEK SigmaNEST
  • FlashCut CNC
  • Enterprise resource planning ERP software
  • Dassault Systemes CATIA
  • Kentech Kipware X CNC
  • Kentech Kipware Studio
  • EZ-CAM
  • Computer aided manufacturing CAM software
  • JETCAM
  • SmartCAMcnc SmartCAM
  • Microsoft Outlook
  • Cadem CAPSTurn
  • SAP software
  • Sight Machine AI
  • Microsoft Office software
  • MUMPS M
  • CNC Mastercam
  • M-code
  • Kentech PROTALK
  • Kentech machine shop software
  • Kentech Kipware T CNC
  • Vero Software SURFCAM
  • PartMaker SwissCAM
  • ABB AI Robotics
  • KCD cabinet design software
  • TekSoft CAMWorks
  • Siemens Industrial AI
  • Cadem seeNC Mill
  • Microsoft Project
  • ExtraTech Machine Tools Suite
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • Supervisory control and data acquisition SCADA software
  • Vero International VISI-Series
  • Microsoft Word
  • CGTech Vericut CNC
  • Cadem NCnet
  • IMSI TurboCAD
  • Microsoft PowerPoint
  • Eko
  • PTC Creo Parametric
  • Autodesk AutoCAD
  • Kentech Kipware M CNC
  • Rockwell Automation AI
  • BobCAD-CAM
  • Computer aided design CAD software
  • Direct motion computer numerically controlled CNC software
  • Cognex Vision AI
  • Virtual Gibbs CADD/CAM
  • HOMAG WoodWOP
  • FaceTime
  • DP Technology ESPRIT
  • CNC Consulting Machinists' Calculator
  • 1CadCam Unigraphics
  • ERP software
  • Kentech Kipware Trig Kalculator
  • Vero Software Edgecam
  • Mastercam computer-aided design and manufacturing software
  • UGS Solid Edge
  • G-code
  • Cadem CAPSMill
  • MDSI OpenCNC
  • Work inspection software
  • Delcam PowerMILL
  • Lathes
  • Dial indicators
  • Horizontal machining tools
  • Dial calipers
  • Programmable logic controllers PLC
  • Slot micrometers
  • Scribers
  • Material hoists
  • Desktop computers
  • 5 axis lathes
  • Pin gauges
  • Computerized numerical control CNC lathes
  • Electrical discharge machines EDM
  • Manual mills
  • Portable welding equipment
  • Hand clamps
  • Twist drills
  • Computer numerical controlled CNC milling machines
  • Reamers
  • Computer numerical control CNC edge banders
  • Bench grinders
  • Computerized numerical control CNC tappers
  • Boring bars
  • Swiss style lathes
  • Surface grinding machines
  • Turning centers
  • Vernier calipers
  • Height gauges
  • Wheeled forklifts
  • Metal band saws
  • Computerized numerical control CNC routers
  • Comparators
  • Industrial ovens
  • 0-1 drop indicators
  • Jog mode operation joy sticks
  • Welding lenses
  • Vises
  • Automatic measuring equipment
  • Swiss screw machines
  • Grinders
  • 2/3 axis computer numerically controlled CNC milling machines
  • Tapping machines
  • Vertical milling machines
  • Bore mills
  • Power sanders
  • Buffers
  • Gauges
  • Power drills
  • Computer numerical control CNC vertical lathes
  • Computer numerical control CNC routers
  • Deburring tools
  • Drill presses
  • Welding shields
  • Milling machines
  • Bore gauges
  • Soft jaws
  • Micrometers
  • Personal computers
  • Twin spindle lathes
  • Threading machines
  • Optical comparators
  • Computerized numerical control CNC laser cutting equipment
  • Laser printers
  • Borers
  • Computer numerical control press brakes
  • Computerized numerical control CNC turning centers
  • 8 axis lathes
  • Controllers
  • Keyway broaches
  • Thread gauges
  • Go/no go test equipment
  • Coordinate measuring machines CMM

Alternative Job Titles