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Automation Risk Analysis

Will “Set Up Operator” be Automated?

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AI Exposure Risk

24%

“Set Up Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“Set Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Insert control instructions into machine control units to start operation.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Remove and replace dull cutting tools.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Write simple programs for computer-controlled machine tools.

  • Input initial part dimensions into machine control panels.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Control coolant systems.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Set up future jobs while machines are operating.

  • Stack or load finished items, or place items on conveyor systems.

Technologies & Software

  • Cadem CAPSTurn
  • Dassault Systemes CATIA
  • SigmaTEK SigmaNEST
  • SAP software
  • Work inspection software
  • TekSoft CAMWorks
  • Eko
  • Vero Software Edgecam
  • ExtraTech Machine Tools Suite
  • MDSI OpenCNC
  • FaceTime
  • SmartCAMcnc SmartCAM
  • PTC Creo Parametric
  • DP Technology ESPRIT
  • Cadem CAPSMill
  • ABB AI Robotics
  • Sight Machine AI
  • Kentech PROTALK
  • Kentech Kipware Studio
  • Microsoft Excel
  • MUMPS M
  • ERP software
  • Microsoft Word
  • Kentech Kipware T CNC
  • CGTech Vericut CNC
  • Siemens Industrial AI
  • Cognex Vision AI
  • IMSI TurboCAD
  • Microsoft PowerPoint
  • CNC Consulting Machinists' Calculator
  • Direct motion computer numerically controlled CNC software
  • CNC Mastercam
  • Delcam PowerMILL
  • Microsoft Project
  • G-code
  • KCD cabinet design software
  • UGS Solid Edge
  • Computer aided design CAD software
  • Mastercam computer-aided design and manufacturing software
  • Vero International VISI-Series
  • Microsoft Outlook
  • Vero Software SURFCAM
  • Kentech Kipware X CNC
  • Supervisory control and data acquisition SCADA software
  • EditCNC
  • PartMaker SwissCAM
  • Virtual Gibbs CADD/CAM
  • M-code
  • Dassault Systemes SolidWorks
  • Kentech Kipware Trig Kalculator
  • BobCAD-CAM
  • Cadem seeNC Mill
  • Kentech Kipware M CNC
  • Kentech machine shop software
  • FlashCut CNC
  • Enterprise resource planning ERP software
  • JETCAM
  • EZ-CAM
  • Rockwell Automation AI
  • Cadem NCnet
  • Predator DNC
  • HOMAG WoodWOP
  • Autodesk AutoCAD
  • Microsoft Office software
  • Computer aided manufacturing CAM software
  • 1CadCam Unigraphics
  • Coordinate measuring machines CMM
  • Material hoists
  • Power drills
  • 8 axis lathes
  • Bore gauges
  • Computer numerical controlled CNC milling machines
  • Micrometers
  • Soft jaws
  • Computer numerical control CNC routers
  • Deburring tools
  • Computerized numerical control CNC tappers
  • Reamers
  • Computer numerical control CNC edge banders
  • Go/no go test equipment
  • Vertical milling machines
  • Computerized numerical control CNC laser cutting equipment
  • Industrial ovens
  • Programmable logic controllers PLC
  • Keyway broaches
  • Manual mills
  • Tapping machines
  • Hand clamps
  • Electrical discharge machines EDM
  • Threading machines
  • Dial indicators
  • Pin gauges
  • Slot micrometers
  • Computerized numerical control CNC lathes
  • Controllers
  • Optical comparators
  • Power sanders
  • Vernier calipers
  • Buffers
  • Boring bars
  • Twin spindle lathes
  • Laser printers
  • Horizontal machining tools
  • Welding shields
  • Computer numerical control CNC vertical lathes
  • Lathes
  • Swiss style lathes
  • Desktop computers
  • Surface grinding machines
  • Scribers
  • Grinders
  • Metal band saws
  • Wheeled forklifts
  • 2/3 axis computer numerically controlled CNC milling machines
  • 5 axis lathes
  • Jog mode operation joy sticks
  • Thread gauges
  • Comparators
  • Dial calipers
  • Drill presses
  • Borers
  • Swiss screw machines
  • Computerized numerical control CNC turning centers
  • Portable welding equipment
  • Gauges
  • Turning centers
  • Milling machines
  • 0-1 drop indicators
  • Computerized numerical control CNC routers
  • Height gauges
  • Bore mills
  • Welding lenses
  • Computer numerical control press brakes
  • Vises
  • Automatic measuring equipment
  • Personal computers
  • Twist drills
  • Bench grinders

Alternative Job Titles