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Automation Risk Analysis

Will “Welding Robot Operator” be Automated?

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AI Exposure Risk

24%

“Welding Robot Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“Welding Robot Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Input initial part dimensions into machine control panels.

  • Control coolant systems.

  • Remove and replace dull cutting tools.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Write simple programs for computer-controlled machine tools.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Stack or load finished items, or place items on conveyor systems.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Insert control instructions into machine control units to start operation.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Set up future jobs while machines are operating.

Technologies & Software

  • Supervisory control and data acquisition SCADA software
  • TekSoft CAMWorks
  • Microsoft Project
  • ABB AI Robotics
  • Kentech PROTALK
  • Virtual Gibbs CADD/CAM
  • Eko
  • Dassault Systemes CATIA
  • ExtraTech Machine Tools Suite
  • Cadem CAPSMill
  • Direct motion computer numerically controlled CNC software
  • 1CadCam Unigraphics
  • FaceTime
  • SigmaTEK SigmaNEST
  • Predator DNC
  • CNC Mastercam
  • Siemens Industrial AI
  • Kentech Kipware T CNC
  • Microsoft PowerPoint
  • CNC Consulting Machinists' Calculator
  • Delcam PowerMILL
  • MUMPS M
  • BobCAD-CAM
  • KCD cabinet design software
  • FlashCut CNC
  • G-code
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • CGTech Vericut CNC
  • IMSI TurboCAD
  • DP Technology ESPRIT
  • Kentech Kipware X CNC
  • Rockwell Automation AI
  • Computer aided manufacturing CAM software
  • PTC Creo Parametric
  • PartMaker SwissCAM
  • SAP software
  • Microsoft Outlook
  • Microsoft Excel
  • Computer aided design CAD software
  • ERP software
  • MDSI OpenCNC
  • UGS Solid Edge
  • Kentech Kipware Studio
  • Mastercam computer-aided design and manufacturing software
  • Cadem NCnet
  • M-code
  • Cadem seeNC Mill
  • EZ-CAM
  • JETCAM
  • SmartCAMcnc SmartCAM
  • Vero Software Edgecam
  • Microsoft Word
  • Autodesk AutoCAD
  • HOMAG WoodWOP
  • EditCNC
  • Vero International VISI-Series
  • Kentech machine shop software
  • Microsoft Office software
  • Enterprise resource planning ERP software
  • Kentech Kipware M CNC
  • Cadem CAPSTurn
  • Work inspection software
  • Kentech Kipware Trig Kalculator
  • Cognex Vision AI
  • Vero Software SURFCAM
  • Computer numerical controlled CNC milling machines
  • Manual mills
  • 8 axis lathes
  • Lathes
  • Computer numerical control CNC routers
  • Bench grinders
  • 2/3 axis computer numerically controlled CNC milling machines
  • Boring bars
  • Bore gauges
  • Turning centers
  • Soft jaws
  • Horizontal machining tools
  • Computerized numerical control CNC routers
  • Welding lenses
  • Hand clamps
  • Comparators
  • Power sanders
  • Vertical milling machines
  • Thread gauges
  • Industrial ovens
  • Automatic measuring equipment
  • Dial indicators
  • Micrometers
  • 5 axis lathes
  • Wheeled forklifts
  • Gauges
  • Tapping machines
  • Scribers
  • Coordinate measuring machines CMM
  • Reamers
  • Computer numerical control press brakes
  • Electrical discharge machines EDM
  • Programmable logic controllers PLC
  • Height gauges
  • Vises
  • Controllers
  • Keyway broaches
  • Computer numerical control CNC edge banders
  • Surface grinding machines
  • Welding shields
  • Pin gauges
  • Material hoists
  • Laser printers
  • Grinders
  • Borers
  • Computerized numerical control CNC turning centers
  • Desktop computers
  • Slot micrometers
  • Milling machines
  • Personal computers
  • Drill presses
  • Optical comparators
  • Deburring tools
  • Computerized numerical control CNC lathes
  • Dial calipers
  • Computer numerical control CNC vertical lathes
  • Swiss style lathes
  • Computerized numerical control CNC tappers
  • Metal band saws
  • Portable welding equipment
  • 0-1 drop indicators
  • Vernier calipers
  • Computerized numerical control CNC laser cutting equipment
  • Go/no go test equipment
  • Swiss screw machines
  • Power drills
  • Threading machines
  • Twist drills
  • Twin spindle lathes
  • Bore mills
  • Jog mode operation joy sticks
  • Buffers

Alternative Job Titles