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Automation Risk Analysis

Will “CNC Mill Operator (Computer Numerically Controlled Mill Operator)” be Automated?

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AI Exposure Risk

24%

“CNC Mill Operator (Computer Numerically Controlled Mill Operator)” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“CNC Mill Operator (Computer Numerically Controlled Mill Operator)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Write simple programs for computer-controlled machine tools.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Stack or load finished items, or place items on conveyor systems.

  • Insert control instructions into machine control units to start operation.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Control coolant systems.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Input initial part dimensions into machine control panels.

  • Remove and replace dull cutting tools.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Set up future jobs while machines are operating.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

Technologies & Software

  • Enterprise resource planning ERP software
  • JETCAM
  • FlashCut CNC
  • M-code
  • Microsoft Excel
  • CNC Mastercam
  • Siemens Industrial AI
  • PTC Creo Parametric
  • Direct motion computer numerically controlled CNC software
  • SmartCAMcnc SmartCAM
  • HOMAG WoodWOP
  • Work inspection software
  • Microsoft PowerPoint
  • 1CadCam Unigraphics
  • Cadem CAPSTurn
  • Kentech Kipware Studio
  • Mastercam computer-aided design and manufacturing software
  • BobCAD-CAM
  • MDSI OpenCNC
  • CNC Consulting Machinists' Calculator
  • Computer aided manufacturing CAM software
  • Dassault Systemes CATIA
  • IMSI TurboCAD
  • Kentech Kipware T CNC
  • Delcam PowerMILL
  • FaceTime
  • Microsoft Project
  • EditCNC
  • ExtraTech Machine Tools Suite
  • Microsoft Outlook
  • Vero Software Edgecam
  • Virtual Gibbs CADD/CAM
  • ABB AI Robotics
  • ERP software
  • Vero International VISI-Series
  • Computer aided design CAD software
  • Vero Software SURFCAM
  • Kentech Kipware X CNC
  • TekSoft CAMWorks
  • EZ-CAM
  • Sight Machine AI
  • UGS Solid Edge
  • CGTech Vericut CNC
  • Cognex Vision AI
  • Predator DNC
  • Rockwell Automation AI
  • Cadem NCnet
  • MUMPS M
  • SAP software
  • Cadem CAPSMill
  • G-code
  • SigmaTEK SigmaNEST
  • KCD cabinet design software
  • Kentech Kipware Trig Kalculator
  • Dassault Systemes SolidWorks
  • Cadem seeNC Mill
  • Supervisory control and data acquisition SCADA software
  • PartMaker SwissCAM
  • Autodesk AutoCAD
  • DP Technology ESPRIT
  • Kentech machine shop software
  • Kentech PROTALK
  • Microsoft Office software
  • Microsoft Word
  • Eko
  • Kentech Kipware M CNC
  • Borers
  • Reamers
  • Programmable logic controllers PLC
  • Bore mills
  • Computer numerical control CNC routers
  • Computerized numerical control CNC routers
  • Micrometers
  • Deburring tools
  • Laser printers
  • Manual mills
  • Welding lenses
  • Comparators
  • Slot micrometers
  • Electrical discharge machines EDM
  • Scribers
  • Power drills
  • Computer numerical control CNC edge banders
  • Computer numerical control CNC vertical lathes
  • Coordinate measuring machines CMM
  • Buffers
  • Computerized numerical control CNC tappers
  • Hand clamps
  • Computerized numerical control CNC lathes
  • Keyway broaches
  • Twist drills
  • Portable welding equipment
  • Jog mode operation joy sticks
  • Automatic measuring equipment
  • Gauges
  • Threading machines
  • Welding shields
  • Swiss screw machines
  • Milling machines
  • Boring bars
  • Dial indicators
  • Go/no go test equipment
  • 5 axis lathes
  • Industrial ovens
  • Computer numerical control press brakes
  • Computer numerical controlled CNC milling machines
  • Horizontal machining tools
  • Vernier calipers
  • 0-1 drop indicators
  • Turning centers
  • Swiss style lathes
  • Personal computers
  • Vertical milling machines
  • Metal band saws
  • Bore gauges
  • Height gauges
  • Optical comparators
  • Drill presses
  • Grinders
  • Dial calipers
  • Lathes
  • Soft jaws
  • Desktop computers
  • Bench grinders
  • Thread gauges
  • Computerized numerical control CNC laser cutting equipment
  • Vises
  • 8 axis lathes
  • Material hoists
  • Computerized numerical control CNC turning centers
  • Tapping machines
  • Twin spindle lathes
  • Controllers
  • Wheeled forklifts
  • Pin gauges
  • Power sanders
  • 2/3 axis computer numerically controlled CNC milling machines
  • Surface grinding machines

Alternative Job Titles